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Laser-based metrology in the textile industry (spinning machines)

Laser-based metrology in the textile industry (spinning machines)

Laser-based metrology in the textile industry (spinning machines)

Product catalog summary
Introduction
Automated Precision Europe GmbH discusses the application of laser-based metrology in the textile industry, specifically for ring spinning machines used by Rieter in Winterthur. These machines require precise measurements due to their large size and the need for continuous operation.

Specifications and Challenges
Spinning machines can exceed 70 meters in length, making conventional measurement methods impractical. Laser-based systems capable of measuring up to 80 meters are employed to ensure precision. The machines expand with temperature changes, affecting the positioning of robots that repair broken threads, which is critical for maintaining efficiency.

Measurement Procedures
Measurements are conducted every 5 minutes using mobile laser trackers to monitor machine growth. These trackers also measure the rails for robot movement and the precision of the doffer subsystem, which changes yarn carriers.

Energy Efficiency
Spinning machines use multiple motors, and laser trackers help optimize drive alignment to enhance efficiency and reduce energy costs.

Technological Integration
Rieter offers a comprehensive range of spinning processes and has integrated laser metrology with advanced software to meet measurement demands. Challenges such as 'fibre fly' require special strategies to ensure accurate laser measurements.

Applications and Benefits
Laser trackers are used for measuring large components and assemblies, providing data that can be compared with CAD models. Their portability allows for easy transport and use in various locations, enhancing service deployment.

Innovation and Global Reach
Rieter continues to innovate with technologies like compact and air-jet spinning, which improve yarn quality and production efficiency. The company maintains a global presence, producing machines locally in countries like China and India.

Conclusion
Rieter's use of laser-based metrology ensures the performance, quality, and innovation of their machines, securing their position in the global textile market.

About Rieter
Rieter is a leading global provider of textile machines and components, with a strong presence in the market and a commitment to innovation and quality.
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Catalog excerpts

Laser-based metrology in the textile industry (spinning machines)-1

LASER-BASED METROLOGY (SPINNING MACHINES) Automated Precision Europe GmbH

 Open the catalog to page 1
Laser-based metrology in the textile industry (spinning machines)-2

API Application Story TM Laser-based metrology for ring spinning machines Picture: Rieter AG When 3D-metrology in the textile industry Machines Grow Laser-based Formulated very simply, many of the measurements carried out on the spinning machines of Rieter in Winterthur are concerned with the question of how long they are – because here, and in the other distance measurements in the machines themselves, we are dealing with fractions of millimetres under certain circumstances. Conventional measurement machines can be ruled out with machine lengths of 70 metres and more, even if they were available...

 Open the catalog to page 2
Laser-based metrology in the textile industry (spinning machines)-3

API Application Story TM Laser-based metrology for ring spinning machines They not only measure the positions of the spinning locations, but also the rails on which the robots themselves hang. The tendency of the machines to expand in the linear direction must also be taken into account when choosing the fixed points on the floor for the set-up of the laser trackers. The automatic changing of the reels – with up to 1,632 yarn carriers being changed simultaneously in the largest machines – is also clearly dependent on the precision achieved when instal-ling the machine; in order to do this, the...

 Open the catalog to page 3
Laser-based metrology in the textile industry (spinning machines)-4

API Application Story TM Laser-based metrology for ring spinning machines The RADIAN laser tracker from API used by Rieter is designed for measurement distances of 80 metres, and must also be able to work reliably in this range under unfavourable conditions. Its use on the narrow confines between the spinning machined also had to be tested. The final selection of the machine from amongst various potential providers took place within the context of an extensive test procedure at Rieter in Ingolstadt. Mobiles measurement in assembly Systems that are linked together, such as ring spinning machines,...

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Laser-based metrology in the textile industry (spinning machines)-5

Laser-based metrology for ring spinning machines Increasing globalisation has now led to the fact that, in the meantime, spinning machines from Winterthur are now being produced locally on a worldwide basis, such as in China or India; these machines are then sold throughout the world. The latest innovations include, for example, compact spinning. These are generally more complicated machines with even more mechanical parts. They create yarns that have fewer hairs, which is equivalent to less flight (lint). Even finer shirts can be produced from them, as an example. The new air-jet technology...

 Open the catalog to page 5

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