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SMART LUBRICATION SYSTEM
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Catalog excerpts

SMART LUBRICATION SYSTEM - 1

APEX DYNAMICS, INC. SMART LUBRICATION SYSTEM Special Design for CNC Machine Tool With Grease of Class NLGI 1&2 Friendly to Environment

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SMART LUBRICATION SYSTEM - 2

Smart Lubrication System Advantages of Grease to apply in the CNC Machine Tools Grease Consistency, Viscosity Compression Coefficient Anti-Wash-Out against Splashing Cutting Fluid Drops into Cutting Fluid (Tank) Deterioration or Failure of Cutting Fluid Application Volume Maintainance Effort

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SMART LUBRICATION SYSTEM - 3

Flexible Tube PA Tube Ø6 PU Lubrication Pinion Tightening Shaft for PU Pinion P7.P8 Flexible Tube (3) Both provide in-line connector option and right-angle connector option for flexible tube and PA tube. (2) Using a dispenser of the PA tube is suitable ø4, ø6 PA tube. When the total length of PA tube <1m and recommended ø4 PA tube, when the total length>1m and recommended ø6 PA tube. (1) Using in the main tube of lubricator, the total length of 5m (inclusive) recommended PA tube, total length> 5m recommend a flexible tube. Tube Type Flexible Tube (3) Connector Flexible Tube Lubrication...

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SMART LUBRICATION SYSTEM - 4

Flexible Tube PA Tube Ø6 Flexible Tube (2) Using a dispenser of the PA tube is suitable ø4, ø6 PA tube. When the total length of PA tube <1m and recommended ø4 PA tube, when the total length>1m and recommended ø6 PA tube. (3) Both provide in-line connector option and right-angle connector option for flexible tube and PA tube. Linear Guide with 2 Slide- Blocks used PDT-07S Progressive Distributor Linear Guide with 3 Slide- Blocks used PDT-09S Progressive Distributor Linear Guide with 4 Slide- Blocks used PDT-11S Progressive Distributor (1) Using in the main tube of lubricator, the total...

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SMART LUBRICATION SYSTEM - 5

Performance - LUG 400 Technical Specification Dimension ( Width x Height x Depth ) Volume of Lubricant Lubricant Type Operating Pressure Delivery Volume Per Pulse/Stroke No. of Lubrication Position Outlet Connection Operation Voltage Current Consumption Connecting Plug Operating Temperature PLC System Pressure Measurement Pressure Monitoring Oil Fill Monitoring Reed Switch Order Code (1) Connector Dimension M10 (2) Requiring use of a Distributor

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SMART LUBRICATION SYSTEM - 6

Smart Lubrication System Power System 24V DC is applied to the Lubricator. Any electrical interference during power connection should be avoided. The connection between lubricator and controller via 5-Pin Socket PIN 1 : Output Signal PIN 2 : Input Signal PIN 3 : FGND PIN 4 : Input 24 V DC PIN 5 : GND

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SMART LUBRICATION SYSTEM - 7

Lubrication of Rack & Pinion As transmission devices, Rack and Pinion are often exposed to air and may oxidized. It’s highly recommended to use APEX PU Lubrication Pinion to perform greasing and uniform distribution of lubricant on all teeth surfaces. Open-Cell Polyurethane Foam of PU Lubrication Pinion can absorb a certain amount of lubricant. Standard Involute Teeth Design can fit perfectly the teeth of Rack and Pinion without any loading by lubrication. Under long-time operation condition, PU Lubrication Pinion provides an automatic lubrication process on transmission devices to reduce...

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SMART LUBRICATION SYSTEM - 8

Smart Lubrication System PU Lubrication Pinion Effective Lubrication can be achieved through the use of APEX Lubrication System especially for Rack and Pinion. For uniform distribution of lubricant over rack surface, it’s recommend to use a driving Pinion to allow evenly greasing. Lubrication Pinion Straight Teeth Left-Hand Helical Teeth Right-Hand Helical Teeth

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SMART LUBRICATION SYSTEM - 9

Tightening Shaft for PU Pinion Tightening Shaft (Right-Angle) Tightening Shaft (In-Line

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SMART LUBRICATION SYSTEM - 10

Smart Lubrication System Progressive Flow Distributor Progressive flow distributor supports multiple lubrication positions successive in the pumping cycle. The output volume by each outlet is 0.15ml, while by the outlet (2X) is 0.3ml (two strokes). Grease is to be apply. Supporting max 11 outlets Supporting Ø4 and Ø6 in-line and right-angle connector Max. permitted pressure 100 bar 30 proximity Sensor Number of time for each cycle Order Code Standard PDT-07 PDT-09 PDT-11 Supporting standard grease NLGI 1 & 2 Temperature range +10℃~+60℃ Addition proximity sensor, monitoring lubrication...

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SMART LUBRICATION SYSTEM - 11

Fixing Socket 5 different types of fixing socket for LUG 400. Order Code Type 1 Type 2 Type 3 Type 4 Type 5 Material : SPCC Surface Treatment : Black flat paint The drawing for fixing sucket support please contact with APEX

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SMART LUBRICATION SYSTEM - 12

Smart Lubrication System Flexible Tube Set To used for main lubrication pipe line. The spring is protecting tube, preventing the pipe line expansion due to high pressure and influence of pumping of grease. The max length about 15 meter The max permitted pressure 100 bar Spring is coated with nickel plated and corrosion resistance. o Length (meter) Order Code Accessories In-Line Connector Material: Copper Length (meter) Order Code Applicable Length 10 Applicable Length 15 Protective Tube Spring Material: Spring Steel. Surface Treatment: Nickel Length (meter) Order Code Applicable Length 10...

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SMART LUBRICATION SYSTEM - 13

Right-Angle Connector (Order Code R-FTC08-01) Material: Copper Right-Angle description: Required use with In-Line connector 16 19 Connector In-Line Connector Order Code Copper Stainless Steel (1) Material: Carbon Steel Operating Pressure : max. 80 bar Operating Temperature : -30OC

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SMART LUBRICATION SYSTEM - 14

Smart Lubrication System Right-Angle Connector (1) Material: Carbon Steel Operating Pressure : max. 80 bar Operating Temperature : -30OC~+100OC Order Code Copper Stainless Steel

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SMART LUBRICATION SYSTEM - 15

Tube Connector Order Code Copper Stainless Steel Right-Angle Non-Return Valve Order Code Stainless Steel

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SMART LUBRICATION SYSTEM - 16

Smart Lubrication System Lubricator Cartridge Empty Cartridge (Order code:G00) For Self-Filling of grease. Oil Filling Connector is necessary Supports LUG-400 lubricator Standard Grease (Order code:G04) NLGI Grade 1 Temperature Range -15 OC~+130 OC Good performance in high pressure and metal adhesion. Suitable for high loading gear transmission system. Suitable for high temperature environment. Kinematic Viscosity 180 cSt/40 OC Supports LUG lubricator pre-fill at 400 cm Remark : The APEX Smart Lubrication System has optimized as shown above. Using other greases, the pumping performance of...

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