SMART LUBRICATION SYSTEM
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APEX DYNAMICS, INC. SMART LUBRICATION SYSTEM Special Design for CNC Machine Tool With Grease of Class NLGI 1&2 Friendly to Environment

Smart Lubrication System

Flexible Tube PA Tube Ø6 PU Lubrication Pinion Tightening Shaft for PU Pinion P7.P8 Flexible Tube (3) Both provide in-line connector option and right-angle connector option for flexible tube and PA tube. (2) Using a dispenser of the PA tube is suitable ø4, ø6 PA tube. When the total length of PA tube <1m and recommended ø4 PA tube, when the total length>1m and recommended ø6 PA tube. (1) Using in the main tube of lubricator, the total length of 5m (inclusive) recommended PA tube, total length> 5m recommend a flexible tube. Tube Type Flexible Tube (3) Connector Flexible Tube Lubrication...

Flexible Tube PA Tube Ø6 Flexible Tube (2) Using a dispenser of the PA tube is suitable ø4, ø6 PA tube. When the total length of PA tube <1m and recommended ø4 PA tube, when the total length>1m and recommended ø6 PA tube. (3) Both provide in-line connector option and right-angle connector option for flexible tube and PA tube. Linear Guide with 2 Slide- Blocks used PDT-07S Progressive Distributor Linear Guide with 3 Slide- Blocks used PDT-09S Progressive Distributor Linear Guide with 4 Slide- Blocks used PDT-11S Progressive Distributor (1) Using in the main tube of lubricator, the total...

Smart Lubrication System Power System • 24V DC is applied to the Lubricator. Any electrical interference during power connection should be avoided.

• As transmission devices, Rack and Pinion are often exposed to air and may oxidized. It’s highly recommended to use APEX PU Lubrication Pinion to perform greasing and uniform distribution of lubricant on all teeth surfaces. • Open-Cell Polyurethane Foam of PU Lubrication Pinion can absorb a certain amount of lubricant. Standard Involute Teeth Design can fit perfectly the teeth of Rack and Pinion without any loading by lubrication. Under long-time operation condition, PU Lubrication Pinion provides an automatic lubrication process on transmission devices to reduce wearing, but no...

Smart Lubrication System Effective Lubrication can be achieved through the use of APEX Lubrication System especially for Rack and Pinion. For uniform distribution of lubricant over rack surface, it’s recommend to use a driving Pinion to allow evenly greasing. (I) No. of Teeth (2) Tip Diameter (3) Pitch Diameter (4) Central Distance between PU Pinion and Pinion (d = Pinion Pitch Diameter) (5) Central Distance between PU Pinion and Rack Bottom (h0 = Height between Rack's pitch line to bottom)

Smart Lubrication System Progressive flow distributor supports multiple lubrication positions successive in the pumping cycle. The output volume by each outlet is 0.15ml, while by the outlet (2X) is 0.3ml (two strokes). • Grease is to be apply. • Supporting max 1 1 outlets • Supporting 04 and 06 in-line and right-angle connector • Max. permitted pressure 100 bar The sensor lights up when a pumping cycle of the progressive distributor has been done.

• Material : SPCC • Surface Treatment : Black flat paint • The drawing for fixing sucket support please contact with APEX

Smart Lubrication System • The max length about 15 meter • The max permitted pressure 100 bar • Spring is coated with nickel plated and corrosion resistance. • Operating temperature -30°C~+80°C Length (meter) ■ In-Line Connector Material: Copper

■ Right-Angle Connector (Order Code R-FTC08-0I) Material: Copper (1) Material: Carbon Steel Operating Pressure : max. 80 bar Operating Temperature : -30OC~+ 100OC

Smart Lubrication System Smart Lubrication System (1) Material: Carbon Steel Operating Pressure : max. 80 bar Operating Temperature : -30OC~+ 100OC

• Tube Connector • Right-Angle Non-Return Valve The oil filling connector is to apply for refilling of lubricant. High kinematic viscosity of lubricant will reduce the pumping distance to the device or facility. Pay attention to kinematic viscosity by refilling of Non-APEX lubricant.

Smart Lubrication System • Empty Cartridge (Order code : G00) For Self-Filling of grease. Oil Filling Connector is necessary Supports LUG-400 lubricator • Standard Grease (Order code : G04) NLGI Grade 1 Temperature Range -15OC~+130OC Good performance in high pressure and metal adhesion. Suitable for high loading gear transmission system. Suitable for high temperature environment. Kinematic Viscosity 180 cSt/40OC Supports LUG lubricator pre-fill at 400 cm3 • Remark : The APEX Smart Lubrication System has optimized as shown above. Using other greases, the pumping performance of APEX...

Figure A Vertical Machine Tool CNC Vertical Machine Tool configuration is as follows Same loading for the X and Y axis, it can be used the same transmission set. When the spindle is rotating, request bigger transmission set to afford it. Transmission Specification From table A, provided seven lubrication points for each axial, the reference shown in Figure B. Table A Transmission Specification APEX used grease for the lubrication system which comparison with oil and found the advantages as following : 1. Good Adhesion: It can be attached to the friction surface and not easy to be loss it,...

Smart Lubrication System Selection Procedures and Computation LUG 400 Lubricator Outlet Configuration Calculating The Numbers Of Distributor Single Outlet Selection Distributor Distributor Cycling Times Focus on Volume of Lubricant of Lubrication Point Calculating The Numbers Of Lubricator Outlet And Designation Distributor Outlet PLC Setting Control Signal 1. LUG 400 Lubricator Outlet Configuration Refer Table A found 3 axis require lubrication, then selected LUG 423 Lubricator(2). LUG 423 Lubricator with 2 oil pumps and 3 outlets configuration, the outlet 1.1 dispense oil and controlling...

4. Calculating Number Of Times For Outlet Oil By Distributor Calculating the number of times per lubrication point according to formula A, and obtain the data sheet in Table C. Refer Table C, the lubrication points at the X and Y axis nuts are known. The single outlet oil needs 7 times / 4 hr, and the remaining lubrication points are outlet oil 2 times / 4 hr. The lubrication point for Z axis nut, for single outlet oil needs 8 times/4hr, remaining lubrication point needs 2 times/4hr. Table C Number of times for a outlet oil from distributor 5. Distributor Cycles As Table C, in order to...