video corpo

Polyflow

Polyflow

Polyflow

Product catalog summary
Overview: ANSYS Polyflow is a powerful fluid dynamics software designed to optimize the processing of polymers, glass, metals, and cement. It aims to reduce manufacturing costs and environmental impact by improving design efficiency and minimizing material waste.
Key Features:
  • Material Behavior Simulation: Polyflow accurately models complex nonlinear behaviors of materials during processing, using tailor-made software with robust solvers and material property models.
  • Packaging Optimization: The software enables virtual prototyping to design lighter, more durable packaging, reducing costs and improving sustainability.
  • Extrusion Line Efficiency: Polyflow's simulation capabilities, including inverse die design, significantly reduce trial-and-error iterations in extrusion processes.
  • Digital Material Laboratory: The software allows for the testing and optimization of new plastics and elastomers, facilitating the development of materials that outperform existing ones.
Advanced Capabilities:
  • Solvers and Numerics: Utilizes finite element analysis and robust solvers to handle complex rheological and thermal-dependent behaviors.
  • Contact Detection: Advanced nonlinear contact detection and adaptive remeshing techniques ensure accurate modeling of material-tool interactions.
  • Mesh Superposition Technique: Facilitates the modeling of complex extruders, enhancing the quality of simulations.
  • Nonlinear Thermal Effects: Models include viscous heating and advanced radiation prediction for high-temperature processes.
Integration and Optimization:
  • ANSYS Workbench Integration: Polyflow is integrated into the ANSYS Workbench environment, allowing for seamless setup and analysis of complex simulations.
  • Fluid–Structure Interaction: Native FSI capabilities model thermomechanical interactions, improving simulation accuracy.
  • Design Exploration: Built-in optimization algorithms help in evaluating and optimizing design parameters for better performance.
Conclusion: ANSYS Polyflow is a comprehensive tool that supports Simulation-Driven Product Development, enabling companies to innovate and optimize their manufacturing processes effectively.
See more

Catalog excerpts

Polyflow-1

Realize Your Product Promise™

 Open the catalog to page 1
Polyflow-2

Powerful fluid dynamics software reduces the cost of polymer, glass, metals and cement processing. ANSYS Polyflow accelerates design while shrinking energy and raw material demands to make your manufacturing more cost effective and environmentally sustainable. You can model the manufacturing process and virtually test packaging to evaluate and optimize performance as well as reduce waste. Polymers, glass, and even food and metals exhibit complex nonlinear behavior while being processed. Accurately assessing each material’s performance — well before manufacturing begins — requires tailor-made...

 Open the catalog to page 2
Polyflow-3

Co-extrusion of soft (green) and dense (grey) rubber for automotive application Simulation helps companies to reduce product failure risk early in the design cycle by providing insight into critical parameters/characteristics, such as material distribution (left) and top load stress distribution (middle) in a five-gallon blow-molded water cooler bottle (right). Polyflow makes it possible to study the behavior of plastics and other materials, such as this example of injection stretch blow modeling using shell elements. The image shows thickness distribution. Improving Performance with a Digital...

 Open the catalog to page 3
Polyflow-4

Polyflow’s advanced numerics technology allows modeling of nonlinear behavior, such as velocity distribution in a die land and large die swell induced by stress relaxation in a tire application. An advanced, application-tailored solver and extensive models deliver the capabilities you need to optimize your manufacturing processes. Solvers and Numerics Complex rheological, thermal-dependent material behaviors, or large deformations (such as die swell, blow molding, thermoforming or glass pressing) are inherently nonlinear. To meet this challenge, Polyflow uses the finite element analysis method...

 Open the catalog to page 4
Polyflow-5

Polyflow simulates nonlinear thermal effects, which is especially important when temperature distribution is not uniform. Nonlinear Thermal Effects Including Radiation Polyflow models include viscous heating to allow you to detect potential deterioration of a polymer grade or undesired rubber curing. Accurate modeling of high-temperature processes, such as glass forming, requires the use of advanced nonlinear material properties, accurate radiation prediction (using, for example, the discrete ordinate radiation model) and the Narayanaswamy model that accounts for material stress relaxation during...

 Open the catalog to page 5
Polyflow-6

Users can couple ANSYS Polyflow and ANSYS Mechanical to perform structural analysis within the ANSYS Workbench environment. Polyflow works with other ANSYS tools to streamline your design cycle through Simulation-Driven Product Development. ANSYS fluid dynamics tools are one part of our suite that delivers advanced functionality — depth, breadth, a plethora of advanced capabilities and integrated multiphysics — providing confidence that your simulation results reflect real-world outcomes. The comprehensive range of solutions provides access to virtually any field of engineering simulation that...

 Open the catalog to page 6
Polyflow-7

ANSYS Polyflow Geometry Flow volume automatically extracted Multiphase Flow Multi-zone meshing combines the strength of various meshing tools to automatically generate a hybrid grid for a tidal turbine. Blow molding of water fountain canister Die land automatically created to generate correct extrudate after all deformations Wide range of material properties and rheological models Final thickness of thermoformed dashboad component Other ANSYS Engineering Simulation Capabilities CAD Design Optimization Data Management Good design starts with identifying the relationship between performance and...

 Open the catalog to page 7
Polyflow-8

ANSYS, Inc. www.ansys.com [email protected] 866.267.9724 ANSYS is dedicated exclusively to developing engineering simulation software that fosters rapid and innovative product design. Our technology enables you to predict with confidence that your product will thrive in the real world. For more than 40 years, customers in the most demanding markets have trusted our solutions to help ensure the integrity of their products and drive business success through innovation. ANSYS and any and all ANSYS, Inc. brand, product, service and feature names, logos and slogans are registered trademarks or trademarks...

 Open the catalog to page 8
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.