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Anhydro Spray Drying Plants for the Dairy Industry

Anhydro Spray Drying Plants for the Dairy Industry

Anhydro Spray Drying Plants for the Dairy Industry

Product catalog summary
Overview: The document discusses Anhydro spray drying plants designed for the dairy industry, focusing on meeting critical customer demands such as product quality, cost efficiency, versatility, traceability, and rapid product development.
Critical Customer Demands: Key demands include consistent product quality, high yield at low cost, plant versatility for different applications, compliance with food regulations, and quick market introduction of new products.
Benefits: Anhydro spray drying plants offer control over parameters like moisture content and particle size, energy-efficient components, ease of operation, and process automation for maximum yield and uptime. They ensure traceability and compliance with food standards.
Spray Drying Process: Spray drying is a cost-effective method for converting heat-sensitive liquids into powders while retaining nutrients and flavors. The process involves atomizing the liquid into a drying chamber where it evaporates, with further processing in a fluid bed.
Atomization and Drying: SPX FLOW provides centrifugal and nozzle atomizers for dispersing feed liquid into hot air. The Anhydro spray dryers come in various configurations, including single-stage, two-stage, and multi-stage dryers, with options for fines re-injection.
Fluid Beds: Fluid beds are used for after-drying and cooling, improving drying economy and powder quality. They enable energy savings, better product quality, and reduced powder loss.
Separation and Heat Recovery: Efficient separation of powder from hot air using cyclones and bag filters increases yield and reduces emissions. Heat recovery systems optimize energy utilization and cost.
Process Automation and Control: Automated control systems optimize process settings and provide complete traceability. They enable plant performance optimization and real-time data recording.
Global Services: SPX FLOW offers design, maintenance, and spare parts services, with a global service network to minimize downtime. The innovation center in Denmark supports product development and testing.
Contact Information: SPX FLOW has global locations, including in the USA, China, and Denmark, providing contact details for further inquiries.
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Catalog excerpts

Anhydro Spray Drying Plants for the Dairy Industry-1

Anhydro Spray Drying Plants for the Dairy Industry

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Anhydro Spray Drying Plants for the Dairy Industry-2

A Question of Accuracy, Efficiency, and Flexibility Spray drying is a highly cost-effective method of obtaining powder from heat-sensitive liquids such as milk and whey while retaining valuable nutrients, aromas, and flavours. Spray drying is a continuous process, which converts almost any pumpable liquid into a free flowing powder. The liquid, which can be preheated in order to reduce energy consumption in the drying process itself, is sprayed via an atomizer into a drying chamber, in which it is evaporated. The solids content is further processed in an integrated and/or external fluid bed....

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Anhydro Spray Drying Plants for the Dairy Industry-3

Typical Product Applications A N H Y D R O ATO M I Z E R S SPX FLOW offers two basic types of atomizers which disperse feed liquid into the hot air in the drying chamber: With the Anhydro spray drying equipment you can produce a wide range of dairy powders. • Centrifugal atomizers, which accelerate and atomize the liquid feed using centrifugal force in a rotating disk. They are suitable for most dairy applications, especially Infant Formula crystallized products. Qualities such as easy dosing, good reconstitutional • Nozzle atomizers, which force properties, dustless powders, the liquid feed...

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A N H Y D R O S P R AY D RY E R S Two drying principles are relevant for the dairy industry. The Anhydro Conical Spray Dryer (CSD) with air outlet at the base of the ­ hamber, and the Anhydro Triple-A Spray Dryer with air c outlet at the top of the chamber. Each type offers the following options: • Single-stage spray dryers with product outlet at the base. • Two-stage spray dryers sending ­ roduct to an external fluid p bed dryer and/or cooler. • Multi-stage spray dryers sending product to an integrated fluid bed, and then into an external fluid bed dryer and/or cooler. A s e c t i o n o f a...

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Anhydro Spray Drying Plants for the Dairy Industry-5

Gentle and Efficient Finishing Temperature and residence time in the spray drying chamber Additional drying using one or more Anhydro fluid beds adds a ­ are important parameters affecting powder consistency and the number of advantages compared to single-stage spray drying retention of nutrients, flavours, and aromas. After-drying of powder is typically used for heat-sensitive • Energy savings due to a high tempe­ ature difference in the r products and for obtaining a free-flowing powder. dryer. • Improved product quality, in particular in heat-sensitive FLU I D B E D S An integrated or external...

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Anhydro Spray Drying Plants for the Dairy Industry-6

Optimised Yield and Efficiency Separation of powder from the hot air leaving the drying chamber increases yield by limiting powder losses, and Automated process control is essential in order to optimise ensures compliance with environmental legislation by reducing key process settings such as feed rate, temperature, pressure, emissions. Efficient heat recovery is also a key factor in plant residence time, particle size, moisture content, bulk density, etc. The Anhydro spray drying plant is controlled from numbers of operator stations, providing the operator with an end-to- end overview of all...

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Anhydro Spray Drying Plants for the Dairy Industry-7

Global Services for Individual Needs C U S TO M E R F O C U S SPX FLOW can assist in designing complete spray drying plant SPX FLOW’s state-of-the-art test facility close to Copenhagen solutions and optimising process parameters as well as plant in Denmark enables customers to perform confidential product maintenance and spare parts services. development and trials together with knowledgeable SPX FLOW The SPX FLOW worldwide service organization is ready to provide any necessary spare parts at short notice. Our service technicians can help you rectify problems on site, thus reducing unscheduled...

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Anhydro Spray Drying Plants for the Dairy Industry-8

Anhydro Spray Drying Plants for the Dairy Industry Peoples Republic of China Based in Charlotte, North Carolina, SPX FLOW, Inc. (NYSE: FLOW) is a multi-industry manufacturing leader. For more information, please visit www.spxflow.com S P X F L OW T E C H N O LO GY DA N M A R K A / S SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing. Please...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.