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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY

Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY
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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY

Product catalog summary
Anhydro Process Solutions for the Chemical Industry
Anhydro processing plants are designed to meet critical demands such as high product quality, low production costs, regulatory compliance, and environmental protection. They serve various segments including polymers, salts, fillers, pigments, hard metals, agrochemicals, ceramics, and catalysts.
SPX Flow Technology Overview
SPX Flow Technology Danmark A/S provides optimal processing technology focusing on production performance, flexibility, energy efficiency, and environmental protection. They offer a wide range of flow technologies and process equipment for sectors like food and beverage, power and energy, and industrial markets.
Anhydro Evaporation Technologies
Evaporation technology selection depends on product viscosity, thermal characteristics, output rate, and energy supply. Techniques include falling film evaporation, mechanical vapor recompression (MVR), and thermal vapor recompression (TVR), with falling film evaporators noted for low energy consumption and high heat transfer coefficients.
Anhydro Drying Technologies
Drying technology is selected based on feed product characteristics. Options include spray drying for liquids, spin flash drying for cohesive cakes, and fluid bed drying for granulates. Spray drying converts liquids into powders through atomization and hot air contact, while spin flash drying is used for pastes and high-viscosity liquids.
Customized Solutions
Anhydro plants are customized for specific purposes, offering control over process parameters, energy-efficient technology, and automated process control, designed for high yields and compliance with chemical standards.
Typical Anhydro Plant Configurations
Configurations include spray bed drying plants for dust-free powders, tall form drying plants for large particles, and spin flash drying plants for continuous drying of pastes. Fluid bed plants are used for drying, cooling, agglomeration, and coating.
Anhydro Small Scale Plants
SPX FLOW provides a range of small-scale plants for spray drying, spin flash drying, evaporation, and fluid bed drying, catering to various application needs. Over 1,200 units have been supplied worldwide.
Key Features
  • Flexibility: Modular design with numerous optional items allows customization to meet specific customer requirements.
  • Safety: Prioritizes machine and personnel safety, complying with strict factory standards and includes dust explosion protection.
  • Process Control: Utilizes industrial PLC systems with a soft-touch color screen for efficient and safe operation.
  • Easy Cleaning/Sanitary Design: Designed for ease of cleaning and sanitary operations to enhance efficiency and yield.
  • Scalability: Designed with the same quality as large-scale plants, allowing process parameters to be transferred for scalable results.
Product Range
  • Small scale spray dryers (1 - 500 kg/h water evaporation) available in single-stage, multi-stage, or closed circuit configurations.
  • Small scale spin flash dryers (5 - 120 kg/h water evaporation).
  • Small scale evaporators (20 - 200 kg/h water evaporation).
  • Small scale fluid bed dryers with up to 100 kg/h capacity.
Optimizing Yield and Efficiency
  • Anhydro Cyclone Separators: Achieve over 99% separation efficiency, providing reasonable emissions for many products.
  • Anhydro Bag Filter Systems: Offer higher collection efficiency with automatic cleaning systems, ensuring emissions below 10 mg/Nm3.
  • CIP Cleaning: Automated Cleaning In Place (CIP) for product contact parts, minimizing manual interaction.
  • Closed Circuit Systems: For products dissolved in organic solvents, providing explosion risk elimination and emission control.
Process Automation
Central control panel for end-to-end process monitoring and optimization, with PLC-based systems for performance optimization and real-time data recording.
Global Services
SPX FLOW offers design assistance, process optimization, plant maintenance, and spare parts services, focusing on sustainable and high-performance solutions with minimal environmental impact.
Innovation Centre
Located in Soeborg, Denmark, it allows for confidential product development and trials, ensuring fast market entry with optimized performance.
Engineering Standards
Compliance with local environmental regulations, ISO 9001:2008 certification, CE marking, and ATEX requirements.
Contact Information
SPX FLOW has global locations in the USA, China, and Denmark, providing contact details for each region.
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Catalog excerpts

Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-1

Anhydro Evaporation and Drying Solutions F O R T H E C H E M I CA L I N D U S T RY

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-2

SPX Flow Technology Danmark A/S is an international engineering company with a consistent goal to provide our customers with the optimal processing technology and the highest plant performance standards. We have specialised in supplying the optimal design and engineering with respect to production performance, flexibility, energy efficiency and environmental protection. The chemical industry depends on efficient continuous evaporation and drying processes for the production of high-quality powders with specific product parameters. SPX FLOW recognizes its responsibility both to customers today...

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-3

C U S TO M I S E D S O L U T I O N S Anhydro evaporation and drying plants are customized for each specific purpose and are available in a wide range of sizes and Typical Product Applications configurations. All are based on experience gained from extensive tests and long-term partnerships with customers all over the world. The plants are designed to provide competitive solutions for critical customer demands: The Anhydro evaporation and drying solutions offer the flexibility to produce concentrates and a wide range of powders for the chemical • Total control over a wide range of critical process...

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-4

Anhydro Evaporation Technologies The optimum choice of evaporation technology depends on factors such as viscosity and thermal characteristics of the product, the required output rate, and the available energy supply. Evaporation techniques include single-pass or circulation, single or multiple effect, and thermal or mechanical vapour recompression. P R I M A RY P R O C E S S – FA L L I N G F I L M E VA P O R AT I O N Falling film evaporation is widely applied for concentration of low to medium viscosity organic and inorganic products. Anhydro falling film evaporators offer: Concentrate • Low...

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-5

Beside direct steam heating Anhydro falling film evaporators apply two vapour recompression SPX FLOW can provide pre-heaters and heat treatment units techniques, to minimise the energy consumption: for all evaporation applications: Direct or indirect steam heating tubular and plate designs with or without heat regeneration. Very gentle preheating can be achieved in systems with small temperature differences such as multi-effect systems with Mechanical vapour recompression requires little or no steam and thermal or mechanical vapour recompression. delivers substantial operational cost savings...

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-6

Anhydro Drying Technologies The optimum choice of drying technology depends on the characteristics of the feed product: • High- and low-viscosity liquids and heat sensitive products are spray dried. • Cohesive and non-cohesive filler cakes are spin flash dried. • Granulates and powders are fluid bed dried.

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-7

Anhydro Spray Drying Plants For drying of solutions, emulsions, suspensions, and slurries. Spray drying is a continuous process converting a pumpable liquid into a particulate matter in a single operation. The liquid is atomized into very fine droplets in a drying chamber, where PLANT D E S IG N SPX FLOW plant design is based on experience gained from many thousands of tests and a very large number of reference plants installed within the chemical industry. evaporation takes place by contact with hot air, and a powder is Plant configurations are carefully selected to provide the required powder...

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-8

Atomization - The Heart of the Process SPX FLOW offers two basic types of Anhydro atomizers: • Centrifugal atomizers, accelerating and atomizing the liquid feed using centri­ ugal force in a spinning disc. Suitable for f many chemical appli­ ations and available for feed rates up to c 80 tons/h. • Nozzle atomizers, spraying the liquid feed under high pressure or using compressed air. High pressure nozzle atomization is used in particular when a coarse powder with narrow particle size distribution and high bulk density is required. The highly successful track record of Anhydro atomizers is based...

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-9

Typical Anhydro Plant Configurations A N H Y D R O S P R AY B E D D RY I N G P L A N T Specially designed for the production of dust free powders with Specially designed for the production of large spherical single, a high mechanical strength. non-agglomerated particles. The drying chamber is provided with an integrated fluid bed. The The feed is atomized at a low-pressure co-current to the drying feed is sprayed co-current to the drying air towards the fluid bed, air being introduced at the chamber top as a laminar flow. where an adjustment of the fluidization rate enables full control of the...

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-10

Anhydro Spin Flash® Drying Plants The Anhydro spin flash® drying plant is patented and widely adopted by customers within the chemical industry all over the world. Anhydro spin flash® drying solutions are designed for continuous drying of pastes and filter cakes, as well as highviscosity liquids. Anhydro spin flash® drying solutions are available with capacities ranging from a few kilos up to 40 tons powder per hour. Po w d e r outlet The continuous spin flash® drying process offers many decisive benefits: The feed material is screw-fed to the compact drying chamber • High drying efficiency providing...

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-11

Anhydro Fluid Bed Plants The Anhydro fluid bed plants are designed for a numerous applications, such as drying, cooling, agglomeration, coating, and product mixing. The process takes place by fluidizing the feed material in a controlled air flow, determined by the particle size and bulk density of the feed material. The process is very well suited for heat sensitive materials. Plugflow fluid beds with a large number of sections leading the product through a long and narrow pass are used for products with requirements of a well defined residence time. Fluid Bed Backmix fluid beds of square or...

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Anhydro Evaporation and Drying Solutions FOR THE CHEMICAL INDUSTRY-12

Anhydro Small Scale Plants SPX FLOW offers a comprehensive range of Anhydro small Within the range of Anhydro small scale plants, scale plants within spray drying, spin flash drying, evaporation, SPX FLOW currently offers: • Small scale spray dryers in sizes ranging from 1 - 500 kg/h Anhydro small scale plants are used worldwide by customers in the food, dairy, chemical, pharmaceutical and environmental sectors for R&D purposes and small scale production. Over the years more than 1,200 small scale plants have been supplied by SPX FLOW. The Anhydro small scale plants have all been designed to...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.