ZERO-POINT-SYSTEMS

ZERO-POINT-SYSTEMS
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ZERO-POINT-SYSTEMS

Product catalog summary
Overview: The ZERO-POINT-SYSTEMS Catalogue 2025/2026 by Andreas Maier GmbH & Co. KG (AMF) provides a comprehensive guide to their clamping systems and related technologies. It highlights the company's commitment to quality, innovation, and customer service, alongside detailed terms of sale, delivery, and payment.
Company Background: Founded in 1890, AMF has evolved from a lock manufacturer to a leader in clamping technology. Key milestones include the introduction of hydraulic clamping technology in 1975, the zero-point clamping system in 2004, and wireless sensoring systems in 2017.
Product Offerings: The catalogue features a range of clamping systems including hydraulic, magnetic, vacuum, and wireless sensoring systems. AMF emphasizes their ability to develop custom solutions and maintain high-quality standards certified by ISO 9001.
Terms of Sale and Delivery: AMF's terms specify that all offers are subject to change, prices are in EURO and exclude VAT and other costs, and payment is due within 30 days. The delivery is ex-works, and the risk transfers to the customer upon shipment.
Warranty and Liability: AMF offers a warranty period of 12 months from delivery, with liability limited to intent or gross negligence, excluding harm to life, body, or health.
Legal and Jurisdiction: The place of jurisdiction is Fellbach, Germany, and German law governs the contract, excluding the CISG. Disputes are resolved through arbitration.
Specifications: The document lists different types of clamping modules, such as installation clamping modules, surface-mounting clamping modules, automation modules, and mechanical clamping modules. Each module type is described with its specific dimensions, insertion/locking force, and holding force.
Procedures: Installation procedures for clamping modules are outlined, emphasizing their ease of use and versatility in different positions and applications, including cutting, grinding, eroding, and plastic processing.
Advantages: The AMF Zero-Point System is promoted for its ability to significantly reduce setup times, increase machine run-time, and provide high repeatability and secure clamping. Key features include a large intake catchment, swing-free operation, form fit, simple cleaning, and a rustproof design.
Economic Benefits: A sample calculation demonstrates the cost savings achieved by reducing setup times from 120 minutes to 8 minutes per shift, resulting in substantial annual savings.
FAQs: The document addresses common questions about the system, such as the definition of pull-in and holding force, the advantages of different pull-stud types, and the system's ability to compensate for heat and ensure repeatability.
Technical Data: A table provides detailed technical data on various clamping modules, including pull-in/locking force, holding force, service life, operating pressure, and repeatability.
Applications: These systems are suitable for both cutting and non-cutting machining processes. They are particularly effective in environments where quick setup and minimal downtime are critical.
Additional Features: Some modules include pneumatic blow-out and support control options. Installation diagrams and additional technical support are available upon request.
Important Notes: Users must observe all installation instructions to ensure proper functionality and safety. Technical specifications are subject to change, and users should verify details with the manufacturer.
Design and Features: The systems feature hydraulic and pneumatic operations, with options for manual or automated control. Surface-mounted clamping modules offer high holding, pull-in, and locking forces, with options for pneumatic blow-out and support control.
Automation Solutions: The document highlights the potential for automation with these clamping systems, including features like differential pressure sensing for module status and integrated blow-out functions for cleaning and support control.
Additional Notes: Special clamping flanges and individual housing options are available on request. All systems are subject to technical alterations, and users are advised to observe installation instructions for optimal performance.
Conclusion: The document provides comprehensive technical details for selecting and using AMF's zero-point clamping systems, emphasizing their flexibility, precision, and suitability for various machining applications.
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Catalog excerpts

ZERO-POINT-SYSTEMS-1

Catalogue 2025/2026 Catalogue 2025/2026 Zero-Point-Systems Request additional catalogues from www.amf.de Hydraulic cl amping systems Vacuum cl amping systems Magnetic cl amping systems Wireless sensoring systems Single and multiple cl amping systems Standard cl amping systems Marking and cleaning tools Andre as Maier GmbH & Co. KG Waiblinger Straße 116 ∙ D-70734 Fellbach Phone: +49 711 5766-0 Fa x: +49 711 575725 E-mail: [email protected] Web: www.amf.de All sales are subject to our terms o f sale, delivery, and payment. All rights for design, photographs and texts reserved by the publisher, AMF. No photomechanical reproduction without our express permission. 2025/2026/3EN > AW 2.5.//08/2024 > Printed in Germany

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ZERO-POINT-SYSTEMS-2

Terms of Sale, Delivery and Payment OUR COMPANY HISTORY 1890 Company founded as a lock manufacturer by Andreas Maier. 1920 Product range extended to include spanners. 1928 Production line assembly of FELLBACH LOCKS. WE GENERATE EXCITEMENT. Since the foundation of the company in 1890 until today the 1951 Introduces clamping elements and diversifies into workpiece and tool clamping technology. 1965 Toggle clamps extend the AMF product range, AMF catalogues are now printed in ten languages. goal has remained the same: the highest quality in products 1975 Further specialisation into hydraulic clamping...

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For an overview in numerical / alphabetical order, see catalogue pages 223 - 226 installation clamping modules Surface-mounting clamping modules Automation modules MECHANICAL CLAMPING MODULES Modular zero-point clamping system Clamping station and clamping bracket Quick-change pallets Pull-studs and engagement screws Field applications CLAMPING MODULES GONZALES AND UNITOOL FOR CONVERSION OF EXISTING CLAMPING SYSTEMS Subject to technical alterations. ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

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ZERO-POINT-SYSTEMS-4

! NEW Cl amping module, fl ange version 6172L A-10, page 31 Install ation cl amping module, screw-in version NEW! Size SP141 and SP151 6203SP, page 18 Cl amping module, fl ange version, with indexing 6172IL A-10, page 32 Install ation cl amping module 6215RP, page 17 Insertion tool NEW! Size 260 and 270 6214ZMW, page 150 Rotating adapter 6210FD, page 88 Subject to technical alterations. ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.d

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ZERO-POINT-SYSTEMS-5

Pull-stud for engagement screw without fitting coll ar 6370ZNF-10 + 6370ZNF-20, page 145 engagement screw 6370ZNSF, page 145 Cl amping module with locking function, mechanical, screw-in version 6214RM-251, page 65 ! NEW Cl amping module, fl ange version 6171L A-10-08, page 50 ! NEW Cl amping module, fl ange version 6171L A-10-09, page 51 ! NEW Cl amping module, fl ange version 6171L A-10-10, page 52 Install ation cl amping module for automation solutions 6108L A-X X-08, page 47 Subject to technical alterations. ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

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ECONOMICAL, PRECISE, QUICK - THE AMF ZERO-POINT SYSTEM By using modern AMF zero-point systems, you optimize fixture and workpiece changeover in your production, correspondingly reduce set-up times on the machine and so save money! The benefits of zero-point clamping technology are obvious: > Increase in machine run-time > Very fast workpiece or fixture changeover > High repeatability > A uniform interface for all machines > Positioning and clamping in a single step Subject to technical alterations. ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.d

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> T he pull-stud in our zero-point system is the interface between the machine table and the workpiece or fixture. It ensures exact positioning and secure clamping. The resulting work forces are transferred through the pullstud to the clamping module. > The precisely manufactured clamping modules of the AMF Zero-Point System ensure a secure and firm hold of the workpiece or fixture to be clamped. With the high pull-in, closing and holding forces, they are suitable for ever y application. Subject to technical alterations. ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

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ZERO-POINT-SYSTEMS-8

LARGE INTAKE CATCHMENT No laborious searching for the holes anymore - self-centring via the diagonal side surfaces of the engagement screw. Swing-free run-in and run-out through the optimal contour of the pull-stud. The balls are optimally encapsulated on 3 sides. As a result, the pull-stud always remains firmly clamped in the module. YOUR ADVANTAGES THOUGHT THROUGH IN DETAIL Experience a zero point clamping system that, through its innovative and forward-looking features, presents its strengths in use in an advanced way. Numerous advantages speak for themselves and make the AMF zero-point system...

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THREE-POINT PRINCIPLE MEDIA FEED Power transmission by means of the three-point principle! This optimised force distribution prevents shearing load on the balls. Due to the lateral media feed, low pallet thicknesses are possible and fewer feed holes are necessary. The balls lie freely in the ball canal. This freedom of movement enables the balls to continuously re-position themselves. LARGE BALL DIAMETER Ball surface is 784% greater than with traditional ball systems. Process reliability - Clamping module always opens. A piston blockade is thus impossible. GOOD HOLDING, PULL-IN AND LOCKING FORCES...

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FAQs ABOUT ZERO-POINT CLAMPS AND THE AMF ZERO-POINT SYSTEM Are subject to the AMF zero-point clamping module defined in standard DIN EN ISO 13849? > Yes, the AMF zero-point clamping modules in sizes KP, KH and BM were designed using the fundamental and proven safety principles defined in EN ISO 13849-2, Table A.1 and A.2 or B.1 and B.2, or Table C.1 and C.2. The user is obliged to comply with these safety principles during the implementation and operation of our products. WHAT IS PULL-IN FORCE / HOLDING FORCE? > The pull-in force describes the force with which the stud is pulled in and clamped...

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WHAT SHOULD BE THE SPACING TOLERANCE OF THE PULL-STUDS AND THE CLAMPING MODULES IF SELF-PRODUCED? > The permissible spacing tolerance of pull-studs and clamping modules is +/- 0.01 mm. WHERE CAN I GET AN INSTALLATION DIAGRAM or installation manual? > We are happy to send them immediately when customers request them by e-mail. IS THE CLAMPING MODULE SUITABLE FOR ERODING? > The module is optimally suited for all normal processes, such as eroding, grinding, cutting and turning. Through the complete sealing, the clamping module can be used in liquids and under rough ambient conditions. IS THE CLAMPING...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.