*mydirectindustry

VACUUM CLAMPING SYSTEMS

Product catalog summary

Overview: The Vacuum Clamping Systems Catalogue 2023/2024 by Andreas Maier GmbH & Co. KG (AMF) provides comprehensive details on various clamping systems and related tools, including terms of sale, delivery, and payment, as well as a historical overview of the company.

Key Sections:

Product Offerings: The catalogue includes vacuum, toggle, hydraulic, magnetic, and zero-point clamping systems, along with marking and cleaning tools.
Terms of Sale, Delivery, and Payment: This section details AMF's operational conditions, including contract terms, pricing, payment, and delivery conditions, emphasizing adherence to AMF's terms and conditions.
Customer-Specific Fabrications: Custom orders require written specifications and may have quantity variations.
Warranty and Liability: AMF offers a 12-month warranty from delivery, with liability limited to intent or gross negligence, except for harm to life, body, or health.
Company History: Traces AMF's evolution from a lock manufacturer in 1890 to a leader in clamping technology, highlighting key developments.
Quality and Service Commitment: AMF is committed to high-quality standards, short delivery times, and competent service, with all products made in Germany.

Critical Information: The catalogue stresses adherence to AMF's terms, the non-binding nature of delivery dates, and the right to modify technical specifications. It highlights innovation and quality management certified to ISO 9001 standards.

Introduction to Vacuum Clamping Technology: Used in industries like wood, plastics, and non-ferrous metals, vacuum clamping technology securely holds workpieces without damage, enhancing productivity and cost-effectiveness. Compatible with CNC machine tools, it allows quick attachment changes for flexible handling.

Understanding Vacuum and Its Measurement: A vacuum is a space devoid of matter, with air pressure below atmospheric levels. Common units include pascal and bar.

Principles of Vacuum Clamping: Involves creating underpressure beneath the workpiece, pressing it against the clamping plate. The holding force depends on surface structure, pressure differential, and vacuum application area.

General Guidelines for Vacuum Clamping:

Monitor operating vacuum during machining.
Secure workpieces with stops for heavy-duty cutting.
Use sharp tools appropriate for the material.
Ensure secure workpiece location before machining.

AMF Vacuum Clamping Technology Benefits:

Operable with compressed air and Venturi nozzle or external vacuum pump.
Height-adjustable eccentric stops for absorbing sliding forces.
Easy workpiece positioning with stop pins.
Compensation for surface irregularities with sealing cords.
Multiple plates can be connected for larger setups.
Efficient setup with AMF "Zero-Point" clamping system.

Vacuum Clamping Plates:
Premium Diamond Line: Features diamond coating for increased friction and reduced slippage, especially in wet machining.
Premium Line: Offers high holding forces and universal use without diamond coating.
Basic Line: Provides essential features for distortion-free, vibration-free five-sided machining.

Accessories and Application: Includes adapter mats and sealing cords for defining workpiece areas. The application involves placing the sealing cord and adapter mat on the plate, creating holes, and securing the workpiece with stops.

Specifications: Key materials include soft PVC and aluminium for adapter mats and plates. Adapter mats resist displacement forces and can be reused.

Procedures: For vacuum clamping, place the sealing cord in the plate grid, screw on the adapter plate, and fix the workpiece with stops. Clean the adapter mat with acetone before wet machining.

Components and Applications:

Adapter Mat: Soft PVC, reusable.
Adapter Plate: Aluminium, ideal for thin materials.
Surface-Mounted Block: Allows through-boring without damage.
Rotary Vane Vacuum Pump: Reliable operation without compressed air.
Liquid Separator: Removes 99% of liquid, maintenance-free.

Accessories:

Venturi Nozzle Connecting Set: Connects to compressed air systems.
Pressure Control Valve: Maintains constant pressure.
Sealing Cord: Delimits clamping surfaces.

Advantages: High resistance to displacement forces, reusable mats and plates, efficient liquid removal, and maintenance-free operation.

Notes: Technical alterations are subject to change. Replacement parts and additional sizes available upon request.

Terms of Sale: Offers are subject to change, with possible deviations in dimensions and weights. Orders are based on the latest catalogue version, confirming consent to terms and conditions.

Terms and Conditions Overview:
Order Confirmation: Orders confirmed in writing; invoices serve as confirmation if no separate confirmation is received.
Pricing: Prices in EURO, ex-works, excluding VAT and other costs. Surcharge for orders below 50 EUR.
Tool Costs: Tools remain company property, even if invoiced separately.
Payment Terms: Payment due within 30 days of invoice date; default interest for late payments.
Set-off: Customers can only set-off with legally confirmed or undisputed claims.
Withdrawal Rights: Company can withdraw in cases of delayed acceptance, payment default, or insolvency.
Custom Fabrications: Require written specifications; up to 10% variance in quantity allowed; returns not possible.
Delivery and Risk Transfer: Delivery is ex-works; risk transfers to customer upon shipment.
Performance Impediments: Delivery times may extend due to unforeseeable circumstances; company may withdraw if not temporary.
Samples and Returns: Samples provided against payment; returns by agreement, excluding custom fabrications.
Retention of Title: Goods remain company property until full payment.
Property Rights: Company retains rights to all contractual documents and products.
Warranty: Warranty claims limited and must be reported immediately; warranty period is 12 months.
Liability: Limited to intent or gross negligence, except for harm to life, body, or health.
Legal Jurisdiction: Place of fulfilment is Fellbach, Germany; German law applies, excluding CISG.
Severability Clause: Invalid provisions do not affect remaining terms.

Company Overview:
History: Founded in 1890, evolved from lock manufacturing to advanced clamping technologies.
Quality and Service: High-quality standards, quick complaint resolution, competent service.
Product Range: Includes vacuum clamping systems, hydraulic systems, and wireless sensor systems.
Innovation: Focus on individual development and innovative solutions, commitment to employee wellbeing.

Catalog excerpts

Vacuum clamping Systems Request additional catalogues from www.amf.de Hydraulic Cl amping Systems Vacuum cl amping systems Magnetic cl amping systems WIRELESS SENSORING SYSTEMS SINGLE AND MULTIPLE CLAMPING SYSTEMS STANDARD CLAMPING SYSTEMS Marking and Cleaning Tools Andre as Maier GmbH & Co. KG Waiblinger Straße 116 ∙ D-70734 Fellbach Phone: +49 711 5766-0 Fa x: +49 711 575725 E-mail: [email protected] Web: www.amf.de All sales are subject to our terms of sale, delivery, and payment. All rights for design, photographs and texts reserved by the publisher, AMF. No photomechanical reproduction without our express permission. 2023-2024/13EN > 08/2023

Open the catalog to page 1

Terms of Sale, Delivery and Payment OUR COMPANY HISTORY 1890 Company founded as a lock manufacturer by Andreas Maier. 1920 Product range extended to include spanners. 1928 Production line assembly of FELLBACH LOCKS. WE GENERATE EXCITEMENT. Since the foundation of the company in 1890 until today the 1951 Introduces clamping elements and diversifies into workpiece and tool clamping technology. 1965 Toggle clamps extend the AMF product range, AMF catalogues are now printed in ten languages. goal has remained the same: the highest quality in products 1975 Further specialisation into hydraulic clamping...

Open the catalog to page 2

For an overview in numerical / alphabetical order, see catalogue page 22 The most important matter on the subject of vacuum clamping technology from AMF AMF vacuum clamping plates Adapter mat, rubber Adapter plate, Aluminium Surface-mounted block Rotary vane vacuum pump Liquid separator

Open the catalog to page 3

The most important on the subject of vacuum clamping technology What is a vacuum? Why does a vacuum generate a holding A vacuum is the state in a space which is free of matter. In practice, we already call it a vacuum when the air pressure in All surfaces of an object are subjected to an even pressure of a space is less than that of the atmosphere. approx. 1 bar by the surrounding atmosphere. The integrated Venturi nozzle or an external vacuum pump then removes Units of measurement used some of the air from under the workpiece being held, thus The most common units are the pascal and the bar....

Open the catalog to page 4

The benefits of AMF vacuum clamping technology 1 > he AMF vacuum clamping plate can T be operated using compressed air and the integrated Venturi nozzle, or with an external vacuum pump. 2 > he height-adjustable eccentric stops T absorb the sliding forces, and can be adjusted individually to the workpiece height. 4 > rregularities in the workpiece surface I are compensated for by the sealing cord. The workpiece contour can be represented optimally using the grid pattern on the plate. > asy positioning of workpieces by E fastening with stop pins. These also absorb the sliding forces. 5 > ateral...

Open the catalog to page 5

Vacuum clamping plate, Premium Diamond Nr. 7800PD Vacuum clamping plate, Premium Diamond, diamond coating to increase the friction coefficient With connection-ready accessories. Supplied as standard: - acuum clamping plate made of aluminium with diamond coating V - Integrated Venturi nozzle - Sound absorber - Vacuum meter - Shut-off valve - Eccentric stops - 2 m pneumatic hose - Coupling connector for quick-release coupling - Suction filter - Threaded plugs - 10 m sealing cord Ø 4 mm (black) - 10 m sealing cord Ø 4 mm (grey) Order no. Operating pressure for max. vacuum [bar] 3,5 Number of suction...

Open the catalog to page 6

Vacuum clamping plate, Premium Line No. 7800P Vacuum clamping plate, Premium Line With connection-ready accessories. Supplied as standard: - Vacuum clamping plate made of aluminium - Integrated Venturi nozzle - Sound absorber - Vacuum meter - Shut-off valve - 6 eccentric stops - 2 m pneumatic hose - Coupling connector for quick-release coupling - Suction filter - Threaded plugs - 10 m sealing cord Ø 4 mm (black) - 10 m sealing cord Ø 4 mm (grey) Order no. Operating pressure for max. vacuum [bar] Number of suction points Number of Venturi nozzles Number of Zero-Point-Systems mounting holes The...

Open the catalog to page 7

Vacuum clamping systems Subject to technical alterations. clamping systems

Open the catalog to page 8

Vacuum clamping plate, Basic Line No. 7800BV Vacuum clamping plate, Basic Line supplied as standard: - Vacuum clamping plate made of aluminium - Integrated Venturi nozzle - Sound absorber - Shut-off valve - Eccentric stops - Suction filter - Threaded plugs - 10 m sealing cord Ø4 mm (black) Operating pressure for max. vacuum [bar] Number of suction points Number of Venturi nozzles The vacuum clamping plate has grooves and suction points on its upper side. By inserting the sealing cord, one or more fields can be defined for the desired workpiece size. Simple positioning through lateral eccentric...

Open the catalog to page 9

Adapter mat, rubber Material: Soft PVC. 1. he sealing cord is placed in the grid of the vacuum clamping plate. It goes up to the end of the T area to be worked on in the workpiece. 2. The adapter mat is placed onto the vacuum clamping plate. 3. oles are made in the adapter mat within the marked clamping surface over a wood plate with a H 3-5 mm diameter hole punch. The location of the holes must be in the area of the grid cuts of the vacuum clamping plate. 4. The workpiece to be worked on is placed on it and fixed using the adjustable eccentric stops. - he good coefficient of friction offers...

Open the catalog to page 10

Adapter plate, aluminium No. 7800APA Adapter plate, aluminium 1. he sealing cord is placed in the grid of the vacuum clamping plate. It goes up to the end of the T area to be worked on in the workpiece. 2. The adapter plate is screwed to the vacuum clamping plate. 3. The workpiece to be worked on is placed on it. 4. The workpiece is fixed using the adjustable eccentric stops. - The adapter plate can be overcut by up to 2 mm (elimination of cuts). - Preferred uses are for processing thin sheet metal, foils, boards and even paper. Adapter plate, aluminium Vacuum clamping plate Sealing cord Subject...

Open the catalog to page 11

Surface-mounted block The following are supplied as standard: - Surface-mounted block from aluminium, grid 12.5 x 12.5 mm - 3 eccentric stops with fixing screws - 1 m sealing cord Ø 2.0 mm Number of suction points The surface-mounted block has grooves and a suction point on its upper side. The grid spacing is 12.5 mm. The field size is individually defined by inserting the sealing cord. The surface-mounted block is placed directly over a suction point on the vacuum clamping plate 7800P/7800BV. The underside is equipped with a sealing cord Ø 2.0 mm. The use of surface-mounted blocks allows openings...

Open the catalog to page 12

VACUUM CLAMPING SYSTEMS

VACUUM CLAMPING SYSTEMS

Catalog excerpts

All ANDREAS MAIER GmbH & Co. KG (AMF) catalogs and technical brochures