Linear & Rotary

Linear & Rotary
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Linear & Rotary

Product catalog summary
Overview: The document provides comprehensive technical specifications and features of the Axis Drive systems, including models DRP, KRPX, KRP, and SRP. These systems are designed for linear and rotary axis drives, focusing on zero backlash and high stiffness through various preload options.
Key Features:
  • DRP: A multifunction patented system with direct integration capabilities, offering a preloaded system for zero backlash. It is favored by OEMs for its universal mounting and monobloc housing.
  • KRPX: Known for its side mounting and electrical preload, KRPX is cost-effective and easy to set up, providing high stiffness for both linear and rotary drives.
  • KRP: Features flange mounting and an integral output pinion, offering high output bearing capacity and stiffness with options for electrical or mechanical preload.
  • SRP: An integrated concept drive with a high-tech planetary reducer and universal output flange, suitable for dynamic motion control in heavily loaded applications.
Technical Specifications:
  • Various preload options (electrical or mechanical) ensure zero backlash.
  • Multiple mounting arrangements and sizes are available, with over 3000 references.
  • Specifications include nominal and peak feed forces, maximum acceleration forces, linear and radial stiffness, and torsional stiffness.
  • Pinion features include helical and straight tooth types, with specific module sizes and quality grades.
Performance Data:
  • Nominal and maximum output torques are provided for different ratios.
  • Efficiency ratings and backlash specifications are detailed for single and two-stage configurations.
  • Material specifications and surface hardness for pinions and racks are included.
Applications: The document highlights the suitability of these drives for machine-tool applications, emphasizing their compliance with quality standards and their ability to handle dynamic and heavily loaded operations.
Conclusion: The Axis Drive systems by REDEX offer comprehensive solutions for linear and rotary axis drives, with a focus on zero backlash, high stiffness, and versatile mounting options. These systems are designed to meet the demands of high precision and dynamic applications in the machine-tool industry.
Specifications:
The document provides detailed specifications for various mechanical components, including feed forces, linear speeds, stiffness, inertia, torque, and input speeds. Key parameters include:
  • Peak acceleration feed force (F2B) ranging from 54,980 N to 80,637 N.
  • Maximum acceleration feed force (F2B_max) ranging from 109,959 N to 161,273 N.
  • E-stop force (F2NOT) consistently at 103,676 N.
  • Maximum linear speed (V2B) ranging from 16 m/min to 88 m/min.
  • Nominal linear speed (V2N) ranging from 5 m/min to 28 m/min.
  • Radial stiffness (K2R) at 1100 N/μm and axial stiffness (K2A) at 4355 N/μm.
Procedures and Recommendations:
The document suggests consulting product datasheets and local suppliers for accurate selection and further details. It emphasizes the importance of adhering to specified dimensions and material standards for optimal performance.
Norms and Standards:
The components adhere to ISO 1328 quality grade 6 for pinion quality and surface hardness of HRC 61-63. The document specifies materials such as C45E and 16MnCr5 for different applications.
Key Data from Tables:
The tables provide a comprehensive overview of mechanical properties across different ratios and configurations. Notable data includes:
  • Nominal output torque (T2N) ranging from 1,500 Nm to 2,200 Nm.
  • Maximum output torque (T2B) ranging from 2,625 Nm to 3,850 Nm.
  • Inertia values for different configurations, with I +M ranging from 647 kg.mm² to 1,242 kg.mm².
Critical Information:
The document highlights the importance of selecting the correct ratio and configuration to meet specific mechanical requirements. It also underscores the need for precise adherence to dimensions and material specifications to ensure safety and efficiency.
Technical Specifications:
The document provides detailed specifications for various sizes of planetary reducers and their components. Key parameters include nominal and maximum output torque, no-load torque, e-stop torque, input speed, radial and axial stiffness, torsional stiffness, and inertia. These specifications are provided for different ratios and configurations, indicating the performance capabilities of each size.

Procedures and Recommendations:
The document advises consulting product datasheets and local suppliers for accurate selection and further information. It emphasizes the importance of adhering to machine-tool quality manufacturing and testing standards.

Dimensions and Standards:
Dimensions for different types and sizes are provided, including tapping depths and motor dimension compatibility. The document specifies the use of universal flanges and highlights the versatility and high-performance capabilities of the SRP planetary reducer.

Key Features and Benefits:
The document highlights features such as extra high tilting moments for high load applications, zero backlash options, and a complete library of accessories. It also mentions the high efficiency and reduced backlash options available for different stages.

Graphical Data:
The document includes graphical representations of torque and force ratings across different sizes and ratios, providing a visual summary of performance capabilities.
Overview
This document provides detailed information on high-tech planetary gearheads and precision racks used in machine-tool engineering. It emphasizes the importance of converting pinion rotation into precise linear movement, controlled within a few microns, to meet the demands of dynamic drive systems.

Specifications
The document outlines the specifications of precision racks, including:
  • Material standards: C45E DIN 1.1191 and reinforced 16MnCr5.
  • Profile: All faces hardened and ground with a 20° pressure angle.
  • Quality: 6 h 23 (DIN 3962/63/67), hardened and ground.
  • Pitch error: Adjacent pitch error of 0.008 mm (0.006 for Module 3).
  • Tolerance of cut: Pf: -0.05 / -0.20 for continuous mounting.

Lubrication System
The FlexxPump integrated system is highlighted as a turnkey solution for electronic control of lubrication in Rack & Pinion Drives. Key features include:
  • High-pressure piston pump technology with up to 70 bar pressure.
  • Easy change of grease container and clean refilling of oil.
  • Integration with the main automation system of the machine.
  • Includes up to 4 outlets for multi-point lubrication.
  • Remote operation monitoring and setup through a data exchange connector.

Technical Data
The document provides detailed technical data for the lubrication system, including:
  • Dimensions: Width 112 x Height 196 x Depth 94 mm.
  • Weight without lubricant: 1120 g.
  • Volume of storage: 400 cm³.
  • Operating voltage: 24 V DC.
  • Operating pressure: Max 70 bar (1000 psi).
  • Operating temperature: -25 to +70°C.
  • Protection class: IP 65.

Conclusion
The document concludes with contact information for further inquiries and emphasizes the availability of a complete library of accessories and compliance with machine-tool quality manufacturing and testing standards.
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Catalog excerpts

Linear & Rotary-1

Linear & Rotary Axis Drive DRP | KRPX | KRP | SRP

 Open the catalog to page 1
Linear & Rotary-2

Linear & Rotary Axis Drive DRP | KRPX | KRP | SRP Monobloc housing for Rigid machine frame Universal mounting extension Flange mounting and The versatile and integral output pinion Multi-use solution > Side mounting for use > Electrical or mecha- for zero backlash with direct integration with electrical preload for zero backlash nical preload for zero backlash reducer + universal output flange Delivered as a complete machine sub-assembly, DRP is a multifunction patented system offering direct integration into the machine (geometry, lubrication, installation). It’s the favorite choice of key OEMs...

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Linear & Rotary-3

Linear & Rotary Axis Drives Front fixing Modular Pinion Front fixing Integral Output Pinion Direct Drive solution Low backlash Side fixing Front fixing Rack & Pinion solution Integral Output Pinion 1 motor 2 pinions close to each other Integral Output Pinion Front fixing Modular Pinion Front fixing Integral Output Pinion 2 motors 2 pinions close to each other 2 pinions at distance Side fixing Integral Output Pinion Front fixing

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Linear & Rotary-4

4 main designs, up to 7 different sizes, a large number of mounting arrangements more than Round housing available references. Single Drive No Preload Single Drive No Preload Single Drive No Preload KRPX p6, 28 Round housing Single Drive No Preload Mechanical Preload Mechanical Preload Round housing Mechanical Preload Electrical Preload Electrical Preload KRPX Standard Round housing Electrical Preload REDEX provides solutions through close partnerships with high precision racks and high-speed lube systems (p110). European leaders in

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Linear & Rotary-5

■ DRP ■ KRPX ■ KRP Linear & Rotary Axis Drive REDEX offers the most comprehensive range in machine-tool drives. The integrated output pinion exclusive design is at the core of the largest range of servo-reducers fully dedicated to Linear & Rotary Axis Drives. DRP Flange mounting, Side mounting, or Universal housing, REDEX provides the optimized axis drive solution. > Original design > Zero backlash electrical or mechanical preload available > Stiffness optimized design, ideal for highly dynamic linear or rotary servo-axes > 100% compliant with machine-tool quality KRP Further information & calculation...

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Linear & Rotary-6

Range Summary through Application Force * F2B extension zone for 2 drives sharing the load Actual value depends on the preload parameters Backlash free zone All above data related to RatioPi31 1 nion Max force backlash free Optimization of the Application Force [ N ] through Electrical or Mechanical Preload Max force backlash free Backlash free zone Max force backlash free Backlash free zone Electrical Drive solution Mechanical Drive solution Example with 60% preload Example with 60% preload Backlash free zone Max force acklash free

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Linear & Rotary-7

DRP SIZE 1 DRP1 Weight Efficiency Backlash Color Tooth type Module Helix angle (left) Number of teeth Pressure angle Theoretical pitch diameter Addendum modification factor Pinion quality grade Surface hardness Ratio Nominal feed force Peak acceleration feed force Max. acceleration feed force E-stop force Max. linear speed Nominal linear speed Linear stiffness on the rack Inertia Ratio Nominal ouput torque Max. ouput torque No load torque No load torque E-stop torque Max. input speed Nominal input speed Radial stiffness Axial stiffness Torsional stiffness

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Linear & Rotary-8

Pinion features Helical Rack features Straight Available length Dimensions Drive linear features 17 Dimensions and main data for information only - Please consult us and / or refer to Products Datasheets For accurate selection, contact your local sup

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Linear & Rotary-9

DRP SIZE 1 DIMENSIONS - TYPE M *B C D F G According to motor dimensions Tapping depth =1.5x0 thread

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Linear & Rotary-10

*B C D F G According to motor dimensions Tapping depth =1.5x0 thread Dimensions and main data for information only - Please consult us and / or refer to Products Datasheets For accurate selection, contact your local supplier

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Linear & Rotary-11

DRP SIZE 2 DRP2 Weight Efficiency Backlash Color Tooth type Module Helix angle (left) Number of teeth Pressure angle Theoretical pitch diameter Addendum modification factor Pinion quality grade Surface hardness Ratio Nominal feed force Peak acceleration feed force Max. acceleration feed force E-stop force Max. linear speed Nominal linear speed Linear stiffness on the rack Inertia Ratio Nominal ouput torque Max. ouput torque No load torque No load torque E-stop torque Max. input speed Nominal input speed Radial stiffness Axial stiffness Torsional stiffness

 Open the catalog to page 11
Linear & Rotary-12

1 Stage 2 Stages 1 Stage Pinion features Helical Rack features Straight Available length Dimensions Drive linear features 17 Dimensions and main data for information only - Please consult us and / or refer to Products Datasheets For accurate selection, contact your local su

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Linear & Rotary-13

DRP SIZE 2 DIMENSIONS - TYPE M *B C D F G According to motor dimensions Tapping depth =1.5x0 thread

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Linear & Rotary-14

*B C D F G According to motor dimensions Tapping depth =1.5x0 thread Dimensions and main data for information only - Please consult us and / or refer to Products Datasheets For accurate selection, contact your local supplier

 Open the catalog to page 14
Linear & Rotary-15

DRP SIZE 3 DRP3 Weight Efficiency Backlash Color Tooth type Module Helix angle (left) Number of teeth Pressure angle Theoretical pitch diameter Addendum modification factor Pinion quality grade Surface hardness Ratio Nominal feed force Peak acceleration feed force Max. acceleration feed force E-stop force Max. linear speed Nominal linear speed Linear stiffness on the rack Inertia Ratio Nominal ouput torque Max. ouput torque No load torque No load torque E-stop torque Max. input speed Nominal input speed Radial stiffness Axial stiffness Torsional stiffness

 Open the catalog to page 15
Linear & Rotary-16

1 Stage 2 Stages 1 Stage Pinion features Helical Rack features Straight Available length Dimensions Drive linear features 5 Dimensions and main data for information only - Please consult us and / or refer to Products Datasheets For accurate selection, contact your local su

 Open the catalog to page 16
Linear & Rotary-17

DRP SIZE 3 DIMENSIONS - TYPE M *B C D F G According to motor dimensions Tapping depth =1.5x0 thread

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