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COMPLETE PLANT FOR HIPS CUPS (SERIES GL)

COMPLETE PLANT FOR HIPS CUPS (SERIES GL)

Product catalog summary

Overview: The document describes a complete co-extrusion and thermoforming system designed for the production of disposable HIPS (High Impact Polystyrene) drinking cups. The system offers several advantages, including high productivity, energy efficiency, simplified operation, superior product quality, and in-line scrap recycling.

Main Advantages of IN LINE Systems:

High production output for lightweight products.
Energy savings by eliminating the need to cool and then reheat the foil.
Requires only one operator for operation.
Ensures high-quality thermoformed products.
Complete in-line recycling of scrap materials.

Key Components and Features:

Extrusion section capable of producing multilayer sheets up to 4 layers for two-colored vending machine cups.
Special calendering for in-line thermal conditioning of the extruded sheet, synchronized electrically with servo drives.
Thermoforming unit and plugs device both operated by servo motors.
Horizontal punching unit with electric synchronization of movements.
Grinding units for total in-line scrap recovery.
Stacking and special conveying units for handling light items.
Rimming unit capable of processing up to 220,000 cups per hour.
Centralized control system with a Siemens S7 PLC.

Optional Equipment:

Forming and punching molds.
Gravimetric feeders and dosing section.
Chiller and thermocontrol units.
In-line packaging and boxing systems.

Regenerative System:

Reduces electricity consumption.
Prevents brake energy from being wasted as heat.
Reduces or eliminates the need for air conditioning.

Technical Specifications:

Output capacity: Up to 130,000 cups/hour for GL 9000 and up to 200,000 cups/hour for GL 9000 HS.
Foil thickness: 0.2 - 1.2 mm.
Maximum foil width: 880 mm.
Maximum pitch: 550 mm for GL 9000 and 750 mm for GL 9000 HS.
Mould dimensions: 850 x 550 mm for GL 9000 and 850 x 750 mm for GL 9000 HS.
Clamping force: 22,000 daN for GL 9000 and 33,000 daN for GL 9000 HS.
Negative forming depth: Max 120 mm.
Positive forming height: Max 10 mm.
Dry cycles: 40 cycles/min for GL 9000 and 45 cycles/min for GL 9000 HS.
Punching force: 18,000 daN for GL 9000 and 23,000 daN for GL 9000 HS.

Catalog excerpts

COMPLETE PLANT FOR HIPS CUPS (SERIES GL)-1

Impianto completo di coestrusione e termoformatura per la produzione di bicchieri monouso in HIPS Complete co-extrusion and thermoforming equipment for the production of disposable HIPS drinking cups Vantaggi dei sistemi IN LINE: • altissime produttività per prodotti a basso peso; • elevato risparmio energetico (si elimina l’energia necessaria per raffreddare a bobina prima e poi riscaldare la foglia in ingresso alla termoformatura); • operatività del personale semplicata (necessario, in produzione, 1 solo addetto); • massima qualità del prodotto termoformato; • riciclaggio in linea dello scarto. Italiano - English Great advantages of IN LINE systems: • very high production output for extremely light products; • energy saving (IN LINE systems do not need the energy required to cool the foil reel and to heat the foil before thermoforming); • friendly operation (1 operator only is required); • best quality of the thermoformed products; • complete in line scrap recycling.

Open the catalog to page 1

COMPLETE PLANT FOR HIPS CUPS (SERIES GL)-2

Principali caratteristiche tecniche Main technical features • Extrusion section for the production of multilayer sheet up to 4 layers, to thermoform two-coloured cups for vending machines. • Special calendering for the in-line thermal conditioning of the extruded sheet, with servo drives for the electric synchronization with the index of sheet. • Forming station, with servo drive. • Plugs device, with servo drive. • Horizontal punching, with servo drives for the electric synchronization of all movements. • Grinding units for the in-line, total reclaiming of scraps (skeleton and thermoformed foil)....

Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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