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Push Pull connectors

Push Pull connectors

Product catalog summary

Overview: The document is a technical catalogue for push-pull connectors used in aeronautics and defense sectors, provided by Amphenol Air LB. It includes detailed specifications, procedures, and part numbers for various connector models.

1. Modular Connectors 3559:

Technical Specifications: Made from thermoplastic and silicone, with copper alloy contacts plated with gold over nickel. They withstand vibrations from 10 to 3000 Hz and shocks of 50 g.
Environmental Resistance: Operating temperature range is -55°C to +175°C, with humidity resistance for 56 days at 40°C and 93% HR. Salt spray resistance is 48 hours.
Sealing and Electrical Properties: Insulation resistance is ≥ 5000 MΩ, with fluid resistance to fuels and hydraulic fluids.
Modules and Contacts: Compatible with EN4165 modules, supporting various contact types including RJ45 Ethernet and optical termini.

2. SIM Mono Module Connectors EN4165:

Technical Data: Similar mechanical and environmental specifications as the 3559 connectors.
Part Numbering System: Detailed system for identifying specific connector configurations.

3. Connectors 3357 and 1720:

Specifications: Include similar mechanical, environmental, and electrical properties as other models.

4. Modules and Contacts:

Types: Includes crimped contacts, fiber optics, RJ45 Ethernet, and grounding modules.
Standards Compliance: Contacts comply with SAE-AS39029 and EN3155 standards.

5. Tools and Procedures:

Tools: Specific tools for contact and module handling.
Procedures: Detailed instructions for connector assembly, module insertion/extraction, and wiring.

6. Part Number Table: Comprehensive list of part numbers with descriptions and equivalences to standards.

Overview: The document is a technical catalog for SIM Mono Module connectors, specifically designed for commercial aviation applications such as Cabin Service Systems and In-Flight Entertainment systems. These connectors are modular, rectangular, and nickel-plated for electrical continuity and shielding effectiveness.

Specifications: The SIM Mono Module connectors are compliant with AECMA/EN 4165 standards and designed according to ARINC 809 recommendations. They feature a coupling polarization system with color coding for easy identification and assembly. The connectors are designed for ease of installation, maintenance, and repair.

Modules: The connectors are compatible with EN4165 modules, which can accommodate various contact types including signal, power, coax, twinax, triax, quadrax, optical termini, and RJ45 Ethernet. The modules ensure sealing when mated, with male modules featuring interfacial and grommet seals.

Contacts: The connectors use crimp contacts compliant with SAE-AS39029 and EN3155 standards, available in sizes 23 to 8. The contacts are inserted through the grommet surface, which provides excellent sealing with three elastic barriers.

Technical Data: The connectors are made from composite material with nickel plating. They are designed to withstand 500 mating/unmating cycles, random vibrations from 10 to 2000 Hz, and shocks with an amplitude of 100 gn. Operating temperature ranges from -55°C to +175°C, with a salt spray resistance of 500 hours.

Sealing and Electrical Properties: The connectors provide interfacial sealing according to EN 2591 test 324, with air leakage ≤ 4 cm³/h under a differential pressure of 1 bar. Insulation resistance is ≥ 5000 MΩ.

Fluid Resistance: The connectors are resistant to fuels, hydraulic fluids, oils, cleaning fluids, de-icing fluids, and cooling fluids.

Part Numbering System: The document provides a detailed part numbering system for various configurations, including plating, shell type, coupling polarization, color coding, panel sealing, nut plate, and protection cap options.

Overview: This document provides technical specifications and options for Amphenol Air LB's SIM Mono Module Connectors, specifically under the EN 4165 standard. It includes details on various connector types, accessories, and panel cutout dimensions.

Specifications: The document outlines dimensions for short and long flanged receptacles, including maximum sizes and coupling polarization options. It specifies the use of protection caps and color coding plates for visual identification of polarization.

Accessories: Various accessories are detailed, such as standard and screw fixing clips, straight and angled backshells with cable ties, and adjustable cable ties for different orientations. The document also includes part numbers for each accessory type.

Panel Cutout Dimensions: The document provides detailed dimensions for panel cutouts, including free and oriented cutouts, and specific keying dimensions for different polarizations (N, A, B, C, D, E, F, G).

Part Number Table: A reference table lists part numbers for different configurations of plugs and receptacles, including their weights and corresponding pages in the document.

Specifications:
The document outlines the technical specifications for a connector type 1720, which is recognized by the commercial aviation industry and qualified as per AIRBUS ABS 0364. It includes two arrangement versions with 26 or 10 contacts of size 20. The connector is designed for a temperature range of -55°C to +125°C, withstanding humidity for 56 days and salt spray for 48 hours. It can endure 100 full mating/unmating cycles and withstand shocks of 50g for 11ms.

Mechanical and Environmental Characteristics:
The connector is made from thermoplastic material with silicone elastomer seals and copper alloy contacts, protected by gold over nickel plating. It is resistant to fuels, hydraulic fluids, oils, cleaning fluids, de-icing fluids, and cooling fluids. The connector features a PUSH-PULL locking system for easy installation and maintenance.

Electrical Specifications:
The insulation resistance is ≥ 5000 MΩ at 500 Vdc, and it can withstand a voltage of 1500 V RMS at 50 Hz. The current-carrying capacity at 20°C is 7.5 A for size 20 contacts.

Sealing and Fluid Resistance:
The interfacial sealing is according to EN 2591 Test 314 with a pressure of 147 hPa. The connector is designed to resist various fluids, ensuring reliability in different environments.

Connector Identification:
The manufacturer is A.Air LB, and the connector is available in pin and socket contact versions. The document provides part numbers for different configurations and accessories like cable clamps and protective caps.

Modules and Contacts:
Amphenol Air LB offers a range of overmolded modules for optimal sealing and voltage withstand. These modules are compatible with 3559 and SIM Monomodule modular connectors and designed to use crimp contacts according to SAE-AS39029 and EN3155 standards.

Fiber Optics Termini:
The document also covers modules for fiber optics termini, including Luxcis® and Amphelux® conforming to Arinc 801 and EN4639 standards, and Elio®, Lumiere®, and Elix® conforming to EN 4531-101 standard. These solutions support high-speed data transmission without EMI/RFI interference.

Overview: The document provides technical specifications and guidelines for various optical and Ethernet modules, focusing on high-speed data transmission and compatibility with different connectors. It includes detailed technical data, standards compliance, and test reports for different module types.

Specifications:

Optical modules are designed for high-speed data transmission without EMI/RFI disturbances. Hermaphrodite contacts can be mounted in both male and female modules.
Technical data for multimode and singlemode modules include insertion loss (IL), return loss (RL), and temperature range (VRT).
Endurance is specified as 500 full mating/unmating cycles.

Standards and Compliance:

Modules comply with standards such as EN4701 for modules and EN4531-101 for contacts.
Connector standards include IEC61754-7 for MPO/MTP connectors.

Technical Data for RJ45 Ethernet Modules:

Shell material is thermoplastic with a sensitive and audible click locking mechanism.
Operating temperature range is -40 to +100°C.
Test reports for RJ45 Class C and Ea include parameters like headroom, insertion loss margin, and compliance with network standards such as 10BASE-T and 1000BASE-T.

Module Types and Configurations:

Modules are available for crimped contacts, straight PCB contacts, and angled PCB contacts.
Contact sizes include #26, #22, and #16, with specific current ratings and insulation resistance.

Test Reports:

Detailed test reports for RJ45 Class C, Ea, and angled PCB contacts include parameters like NEXT, ACR-N, and RL, with compliance to ISO11801 and 10GBASE-T standards.

Recommendations:

For modules with optical termini, consult the manufacturer for compatible backshells.
Ensure proper mounting of male grounding modules with peripheral sealing in SIM receptacles.

Grounding Modules Overview
The document provides detailed specifications and configurations for grounding modules, including both male (pin version) and female (socket version) modules. It highlights the polarization details, peripheral sealing options, and compatibility with anti-rotation contacts.

Specifications
- Polarization: Refer to page 39 for detailed polarization information.
- Peripheral Sealing: Options include sealed and non-sealed configurations.
- Contact Sizes: Various contact sizes are available, including size 8 Quadrax contacts.
- Surface Treatment: Options include cadmium and nickel plating.

Shunt Modules
These modules are available only in male versions and include electrical system markings on the grommet. They feature different contact arrangements and shunted configurations.

Crimped Contacts
The document lists various crimped contact specifications, including size, AWG, and compatible crimping tools. It also provides details on plating options, such as tin-plated with lead, tin-plated without lead (RoHS), and gold-plated (RoHS).

PCB Contacts
Modules are available with straight and angled PCB contacts, both tin-plated and non-tin-plated. The document provides detailed dimensions and configurations for these contacts.

Sealing Plugs and Dummy Contacts
Sealing plugs and dummy contacts are available in various sizes and colors, with specific part numbers for ordering.

Maintenance Recommendations
For modules with soldered PCB contacts, maintenance is simplified by allowing easy replacement of damaged contacts through unsoldering and extraction.

Additional Information
For any other layouts or specific configurations not covered in the document, it is recommended to contact the manufacturer directly.

Overview: This document provides detailed instructions for the extraction and insertion of RJ45 and Luxcis® modules, as well as assembly procedures for push-pull connectors. It includes specific tools and techniques required for handling different types of modules and connectors.

Module Extraction and Insertion:

Extraction: Use a blue tool (P/N 006101 000 00) for general modules, and a green tool (P/N 006101 008 00) for RJ45 modules. The tool is inserted at the rear of the shell to release the locking clips.
Insertion: Modules are inserted into the connector shell until a locking click is heard. For sealed modules (SIM E), a red insertion tool (P/N 006101 006 00) is recommended, and lubrication of the peripheral sealing is advised.

Connector Assembly:

3 Pin Clip on Receptacle Panel Mounting: Align the receptacle with the panel cut-out, press the locking tab, and secure the fixing.
Panel Mounting with Screw: Position the receptacle, secure with screws, and insert the module into the receptacle.
Plug/Receptacle Coupling: Push the plug to the receptacle until the locking mechanism engages.

Backshell Assembly:

Assemble half-chimneys around the cable harness, ensuring proper alignment with the plug's octagonal slots. Use cable ties for securing.
For harness overbraiding, position the banding clamp around the harness and crimp with the appropriate tool.

Tools and Recommendations:

Use specific tools for different module types to ensure proper handling and installation.
Lubrication of seals is recommended to facilitate module insertion.

Overview: This document provides detailed instructions for the assembly and wiring of Amphenol Air LB connectors, specifically focusing on SIM Monomodule and Push-Pull connectors. It includes procedures for panel mounting, rail mounting, and the insertion and extraction of electrical and optical contacts.

Panel Mounting Instructions:

With Screw: Position the receptacle according to the panel cutout, place the nut plate on the rear, and secure with screws. Tightening torque is 0.5 N.m.
With Nut Plate: Similar to the screw method, but includes securing the nut with a washer on the rear. Tightening torque is 0.6 N.m (+/-0.1).

3 Pin Clip On Receptacle: Align the receptacle with the panel holes, use the locking tab to secure the third fixing point, and mate the plug sideways.

Rail Mounting Instructions: Attach the fixing bracket to the rail, slide the receptacle into place, and mate with the plug.

Plug/Receptacle Mating: Ensure proper alignment using the orientation key and color coding. No tools are required for mating.

Wiring Instructions:

Crimping: Use appropriate tools to strip cables and crimp contacts, ensuring compliance with MIL C 22520 standards.
Contact Insertion: Insert contacts using the tool corresponding to the contact size, ensuring a secure fit.
Contact Extraction: Use the appropriate tool to unlock and remove contacts.

Optical Contacts (Elio®): Specific tools are recommended for the insertion and extraction of Elio® optical contacts, ensuring proper alignment and locking mechanisms are engaged.

General Part Number Table: A comprehensive list of part numbers for various components and tools, including sealing plugs, dummy contacts, and insertion/extraction tools.

General Overview: This document is a non-contractual catalog from Amphenol Air LB France, part of Amphenol Military & Aerospace Operations. It provides information on various non-peripheral sealed modules, which are subject to change without prior notice. For further details, customers are advised to contact the company directly.

Module Specifications:

SIMMG0118P*: Male grounding module, non-peripheral sealed, 1ct #8 quadrax, anti-rotation on polarizer side.
SIMMG0128*S*: Female socket grounding module, non-peripheral sealed, 1ct #8 quadrax, anti-rotation on polarizer opposite side.
SIMMG0128P*: Male grounding module, non-peripheral sealed, 1ct #8 quadrax, anti-rotation on polarizer opposite side.
SIMMG0412P*: Male grounding module, non-peripheral sealed, 4cts #12.
SIMMG0816P*: Male grounding module, non-peripheral sealed, 8cts #16.
SIMML0000PN: Sealing module without peripheral sealing.
SIMMO04ELP*: Male pin module, non-peripheral sealed, Elio.
SIMMO04ELS*: Female socket module, non-peripheral sealed, Elio.
SIMMO06LUP*: Male pin module, non-peripheral sealed, Amphelux and Luxcis.
SIMMO06LUS*: Female socket module, non-peripheral sealed, Amphelux and Luxcis.
SIMMOMPOP*: Male pin MPO module, non-peripheral sealed.
SIMMOMPOS*: Female socket MPO module, non-peripheral sealed.
SIMMZ0816P*: Shunt module, non-peripheral sealed, 8cts #16 (1x3 + 1x2 shunted contacts).
SIMMZ2022P*: Shunt module, non-peripheral sealed, 20cts #22 (5x4 shunted contacts).
SIMMZ2A22P*: Shunt module, non-peripheral sealed, 20cts #22 (3x4 + 4x2 shunted contacts).
SIMMZ2B22P*: Shunt module, non-peripheral sealed, 20cts #22 (10x2 shunted contacts).

Contact Information: For customer service, technical support, and headquarters contact details, refer to the provided phone numbers and email addresses. The headquarters is located at 2 rue Clément Ader, ZAC de Wé, 08110 Carignan, France.

Catalog excerpts

PUSH-PULL CONNECTORS CONNECTEURS PUSH-PULL Defence Défense

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SOMMAIRE TABLE OF CONTENTS Présentation Caractéristiques techniques Fiche Embase standard Embase à collerette Accessoires Plans de perçage Référentiel CONNECTEURS SIM MONO MODULE - EN4165 Presentation Technical data Part numbering system Mono module connector synoptic Plug Flanged receptacles 3 pins clip on long receptacle Accessories Mating dimensions Polarization and panel cutout Part number table MODULES ET CONTACTS POUR CONNECTEURS MODULAIRES 3559 ET SIM Présentation Système de référence Modules pour contacts à sertir Modules pour contacts optiques Modules RJ 45 Ethernet Modules Gigabit /...

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SOMMAIRE TABLE OF CONTENTS OUTILS 65 TOOLS Outils pour contacts Outils pour modules Tools for contacts Tools for modules PROCÉDURES POUR CONNECTEUR 3559 PROCÉDURES POUR CONNECTEUR SIM MONOMODULE Wiring for electrical contactsS Insertion/extraction for Elio® optical termini RÉFÉRENTIEL GÉNÉRAL GENERAL PART NUMBER TABLE Insertion des modules dans le connecteur Extraction des modules dans le connecteur Montage sur structure avec vis Montage sur structure de l’embase 3 points Accouplement fiche/embase Procédure d’insertion des modules dans le connecteur Procédure d’insertion des modules MPO dans...

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AMPHENOL AIR LB - 2 rue Clément Ader, Zac de Wé - 08110 CARIGNAN - FRANCE Tel. : +33 (0)3 24 22 78 49 - Fax : +33 (0)3 24 22 78 75 - www.amphenol-airlb.fr

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3559 MODULAR CONNECTORS - ABS 1152 / CONNECTEURS MODULAIRES 3559 - ABS 1152 PUSH-PULL CONNECTORS CONNECTEURS PUSH-PULL

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3559 MODULAR CONNECTORS - ABS 1152 / CONNECTEURS MODULAIRES 3559 - ABS 1152 PRÉSENTATION PRESENTATION LE CONNECTEUR MODULAIRE 3559 Le connecteur 3559 est normalisé AIRBUS ABS 1152, BACC65. The 3559 connector is qualified as per AIRBUS ABS 1152, BACC65. IDENTIFICATION CONNECTEUR - marque : - période de fabrication : année semaine CONNECTOR IDENTIFICATION - manufacturer: - manufacturing date: year week Le Connecteur Modulaire 3559 est compatible avec les modules EN4165 (voir page 37). Les modules sont en thermoplastique et élastomère silicone surmoulé. Ils sont conçus pour recevoir de la puissance,...

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3559 MODULAR CONNECTORS - ABS 1152 / CONNECTEURS MODULAIRES 3559 - ABS 1152 FICHE PLUG Marquage / Marking : SC: cable clamp groove. Modules & contacts available on page 37. SC : logement pour serre-câbles. Modules & contacts disponibles en page 37. EMBASE STANDARD STANDARD RECEPTACLE 21 max (.827 maxi) SC : logement pour serre-câbles. Modules & contacts disponibles en page 37. SC: cable clamp groove. Modules & contacts available on page 37. EMBASE À COLLERETTE FLANGED RECEPTACLE Modules & contacts disponibles en page 37. AMPHENOL AIR LB - 2 rue Clément Ader, Zac de Wé - 08110 CARIGNAN - FRANCE...

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3559 MODULAR CONNECTORS - ABS 1152 / CONNECTEURS MODULAIRES 3559 - ABS 1152 ACCESSOIRES ACCESSORIES CAPOT DE PROTECTION POUR EMBASE +0,3 Marquage / Marking : ou / or 12 max (.472 maxi) PANEL SEALING PLANS DE PERÇAGE PANEL CUTOUT Pour fixation embase standard For standard receptacle fixing Pour fixation embase à collerette For flanged receptacle fixing R2 AMPHENOL AIR LB - 2 rue Clément Ader, Zac de Wé - 08110 CARIGNAN - FRANCE Tel. : +33 (0)3 24 22 78 49 - Fax : +33

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Equivalence norme Standard Masse Weight Cable clamp Cable clamp Embase standard Standard receptacle Embase standard Standard receptacle 3559 MODULAR CONNECTORS - ABS 1152 / CONNECTEURS MODULAIRES 3559 - ABS 1152 RÉFÉRENTIEL PART NUMBER TABLE Flanged receptacle Embase équipée du module SIM E0936 P Receptacle fitted with SIM E0936 P Embase équipée du module SIM E0936 S Receptacle fitted with SIM E0936 S Fiche équipée du module SIM E0936 P Plug fitted with SIM E0936 P Fiche équipée du module SIM E0936 S Plug fitted with SIM E0936 S Embase équipée du module SIM E0910 P Receptacle fitted with SIM...

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3559 MODULAR CONNECTORS - ABS 1152 / CONNECTEURS MODULAIRES 3559 - ABS 1152 AMPHENOL AIR LB - 2 rue Clément Ader, Zac de Wé - 08110 CARIGNAN - FRANCE Tel. : +33 (0)3 24 22 78 49 - Fax : +33 (0)3 24 22 78 75 - www.amphenol-airlb.fr

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PUSH-PULL CONNECTORS MONO MODULE SIM CONNECTORS - EN4165 / CONNECTEURS SIM MONO MODULE - EN4165 CONNECTEURS PUSH-PULL Mono module SIM connectors EN4165 Connecteurs SIM mono module - EN4165

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PRÉSENTATION PRESENTATION MONO MODULE SIM CONNECTORS - EN4165 / CONNECTEURS SIM MONO MODULE - EN4165 LE CONNECTEUR SIM MONO MODULE SIM Mono Module est un Connecteur Rectangulaire Modulaire développé pour des interconnexions compactes, performantes et faciles de mise en oeuvre. La série SIM mono module est principalement étudiée pour les applications aéronautiques commerciales, CSS ou IFE. Les connecteurs SIM mono module sont revêtus d’un traitement de surface nickelé assurant une continuité électrique et une efficacité de blindage entre la fiche, l’embase, les accessoires et les blindages des...

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CARACTÉRISTIQUES TECHNIQUES TECHNICAL DATA MECHANICAL Boîtier Matière : Composite Protection : Nickel Rétention des modules dans le boîtier : 25,4 daN Rétention des contacts dans l’isolant : # Contacts daN Shell Material : Composite Plating : Nickel Modules retention in shell : 25,4daN Contacts retention in insert Endurance : 500 cycles complets de verrouillage et déverrouillage Vibrations : Aléatoires, fréquences de 10 à 2000 Hz, densité spectrale 0,4 g²/Hz, 8 h/axe Chocs : 1 choc/direction de chaque axe, forme demi-sinusoïdale, amplitude 100 gn, durée 6 ms Température d’utilisation : -55° à...

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Push Pull connectors

Push Pull connectors

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