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Amphenol
EcomateRM Amphenol 2015

EcomateRM Amphenol 2015

Product catalog summary

About Amphenol:
Amphenol is a leading provider of interconnection technology, known for innovative connector designs and high-quality manufacturing standards, including ISO 9001:2008 certification. It serves industries such as energy, transportation, and aerospace.

Connector Guide:
The eco|mate® rm series features rugged metal shielded connectors for demanding interconnect architectures, available in standard and high amperage options, suitable for energy, robotics, and telecommunications applications.

Specifications:

IP67 rated for water and dust protection.
Corrosion-resistant with salt spray standards.
Bayonet coupling for quick and reliable mating.
Mixed power and signal layouts for flexible solutions.

Typical Applications:
Used in energy, robotics, building automation, off-road vehicles, aerospace, telecom, automotive, and medical industries.

Series Overview:
The eco|mate® rm series includes standard products and high amperage connectors with RADSOK® technology, offering high performance and cost-effective solutions. They are RoHS compliant and meet UL1977 standards.

Technical Data:

Operating temperature: -40°C to +125°C.
Current ratings: 86A to 300A.
Voltage rating: 630V.
High reliability with low contact resistance and high mating cycle durability.

Connector Configurations:
Offers various configurations, including plug kits with connectors, backshells, and contacts. Custom solutions are available for specific applications.

Insert Arrangements:
Multiple insert arrangements accommodate different contact sizes and power requirements, ensuring flexibility for various applications.

Specifications:

Contact Types: Stamped & Formed, Machined
Wire Range: Various AWG sizes from 14 to 30
Plating Options: Gold Flash, Gold 5µ”, 10µ”, 15µ”, 30µ”
Shell Size: 10
Number of Contacts: 4
Contact Size: 16 and mixed 16 & 20
Sealing: IP67
Salt Spray Resistance: 48 hours
Operating Temperature: -40°C to +125°C
Mating Cycles: 500

Connector Types:

Jam Nut Receptacles
Square Flange Receptacles
Plugs

Tools:

Contact Extraction Tool (#16 Ø 1.6, #20 Ø 1.0)
Hand Crimp Tool
Pneumatic Crimp Tool

Backshells:

Short and Long Cord Grips (straight)
Shielding available

Accessories:

Dustcaps with and without chains
Sealing Plugs
Gaskets

Recommendations:
For enhanced sealing, an upgraded silicone seal is available. Add “03” to the part number when ordering. Contacts and cord grips are ordered separately.

Certifications:
UL ECBT2 Certified

Connector Specifications:

Shell Sizes: 12, 14, 16, 20
Number of Contacts: 1 to 48
Contact Sizes: 3.6mm, 6mm, 8mm, 10mm, 16
Sealing: IP67
Salt Spray Resistance: 48 hours
Operating Temperature: -40°C to +125°C
Operating Voltage: 630V
Current Ratings: 13A to 300A
Flammability Rating: UL94-V0
RoHS Compliant

Contact Types and Plating:

Crimp Contacts: Machined and Stamped & Formed
Plating Options: Gold Flash, Gold 5µ”, 10µ”, 15µ”, 30µ”, Silver
AWG Wire Range: 14 to 26-24

Tools:

Contact Extraction Tool: QXRT16
Hand Crimp Tool: MFX3959
Pneumatic Crimp Tool: MFX3960
Crimp Die for Stamped & Formed Contact: MFX3957
Hand Tool for Stamped & Formed Contact: MFX3954

Connector Types and Configurations:

Plug and Square Flange Receptacles
Various Backshell Configurations: Straight, 90° Shielded, Short Shielded
High Power Arrangements with RADSOK® Technology
Low Contact Engagement/Separation Forces
High Mating Cycle Durability

Figures and Dimensions:
Figures provided for different configurations and dimensions of plugs and receptacles, with panel cutouts and specific part numbers detailed for each configuration.

Key Features:

High reliability and low contact resistance
Suitable for high amperage applications
Designed for harsh environments with robust sealing and corrosion resistance

Test Program:
The specimen is tested for flame resistance by applying a flame for ten seconds, removing it, and then reapplying it for another ten seconds. The V-0 Vertical Burning standard requires the specimen to self-extinguish within 10 seconds after each flame application and not drip flaming particles that ignite a cotton indicator.

Standards:
UL1977 is the standard for connectors used in data, signal, control, and power applications. ECBT2 is a subset of UL1977 for single and multi-pole connectors intended for factory assembly and use as components of complete equipment.

IP Codes:
These codes define the degree of protection provided by enclosures against access to hazardous parts and water ingress. The first digit indicates protection against solid objects, while the second digit indicates protection against water.

Technical Data:
Electrical connectors must be protected from dust, foreign objects, direct contact, moisture, and water. The degree of protection is specified by IEC 60529 and DIN EN 60529.

Crimp Connection:
Crimp connections are non-detachable electrical connections between a wire and a crimp contact. They offer efficient termination and reproducible quality. The tensile strength of crimp connections is crucial for quality control, with specific requirements outlined in DIN EN 60352-2.

Current Carrying Capacity:
The capacity is shown by a derating curve, which varies with ambient temperature. The current carrying capacity decreases as ambient temperature increases.

Voltage Grading of Connectors:
This involves clearances and creepage distances, which are essential for insulation coordination. Overvoltage categories and pollution degrees are defined to ensure safety and reliability.

Catalog excerpts

Amphenol Amphenol Sine Systems Featuring Radsok® Technology Rugged Metal Shielded Connectors RELIABLE SIGNAL AND POWER SOLUTIONS

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© 2015 Amphenol Sine Systems Corporation. Every effort has been made to ensure that the information contained in this document is accurate at the time of publication. Specifications or information stated in this document are subject to change without notice. www.amphenol-sine.com +1 800 394 7732

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Global Interconnect Solution Supplier For over 80 years Amphenol has enjoyed success as the interconnection technology provider of choice to industry leading companies around the world. Our organization works with leading manufacturers across a wide range of applications - including Energy Generation & Distribution, Transportation, Heavy Equipment, Factory Automation, Wireless Outdoor, Information Technology and Data Communications Equipment, Mobile Devices, Mobile Networks, Broadband Communication, Military and Commercial Aerospace, Industrial, Automotive and Chip Card Readers - enabling smarter,...

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Rugged Metal Shielded Connectors Table of Contents We Are Amphenol Global Interconnect Solution Supplier _________________________________________________________________ 3 Connector Guide Introduction to eco|mate® rm _______________________________________________________________________ 6 Typical Applications __________________________________________________________________________________ 7 Series Overview ______________________________________________________________________________________ 8 Connector Configurations ___________________________________________________________________________...

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Machined _________________________________________________________________________________________ 212 Stamped & Formed ________________________________________________________________________________ 212 Contact Extraction Tool ____________________________________________________________________________ 212 Contact Extraction Tool Table _______________________________________________________________________ 213 Contact Extraction Tool Instruction __________________________________________________________________ 214 Assembly Instructions Table of Contents (con’t) Jam Nut Assembly and Installation...

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Connector Guide Introduction to eco | mate® rm Quick Reliable Mating Bayonet Coupling With a quick twist of the bayonet coupling system, these connectors provide positive tactile feedback to insure confident mating. This feature also reduces time and labor during installation. Economical and Flexible Mixed Power & Signal Layouts Power and signal contacts can be combined in a variety of inserts providing a highly flexible interconnect solution to reduce system complexity and minimize installation costs. Waterproof IP67 Ideal for temporary submersion, (acheiving IP67) where water and dust protection...

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Connector Guides Rugged Metal Shielded Connectors Typical Applications Instrumentation Measurement Robotics - Machine Tools Building Automation & Control Telecom -Data Infrastructure Energy - Power Off Road - Mining - Railway Electric Vehicles

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Rugged Metal Shielded Connectors High Performance Cost Effective Rugged Metal Shielded Connectors Series Overview The eco|mate® rm series is the connector of choice wherever there are demanding interconnect architectures. The multiway connectors are available in 7 shell sizes and 25 insert arrangements with a variety of wire gauge options. It is the high performance, cost effective solution of choice for our customers. nickel plated aluminum outer shells and bayonet locking systems that require only a 1/3 turn. An audible locking “click” indicates proper installation. The series includes two...

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eco|mate® rm Standard Products • Suitable For Indoor and Outdoor Applications • EMI/RMI Shielding Capability with Appropriate Backshell Connector Guide High Performance Cost Effective Rugged Metal Shielded Connectors • Operating Temperature: -40°C to +105°C Operating Temperature: -40°C to +125°C (for parts with a silicone seal, ending in 03) • 500 Mating Cycles • Contacts and Cord Grips Ordered Separately eco|mate® rm Standard Products starting on page 21 • High-Density Contact Arrangements Available • UL ECBT2 Certified High Amperage eco|mate® rm with RADSOK® Technology • Single Pole High Power...

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Rugged Metal Shielded Connectors Connector Configurations End Cap for Individual Wire Sealing Short Cable Gland • Machined • Stamped and Formed Long Cable Gland Right Angle Cable Gland eco|mate® rm Series Custom Solutions Available For: • Various Applications • Extreme Environments • Reducing the Number of Suppliers • Molded Strain Relief • Minimize Stress on Conductors • 360 ° Shielding Available • Custom Logo • Enhanced Sealing Properties Contact the Factory to learn more Plug Kit includes Connector, Backshel

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Connector Guides Connector Guide Connector Solutions: see page 19 for parts grouped by insert arrangement Receptacle Choices • Machined • Stamped and Formed End Cap for Individual Wire Sealing Wall Mounted Receptacle Kit includes Receptacle, Gasket & Contacts

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Rugged Metal Shielded Connectors Insert Arrangements RT0 Shell Size Mixed Power & Signal Consult factory Consult factory Single Pin Power RADSOK® Consult factory 1 position Contact 3.6mm 86A 630V AC/DC see page 179 1 position Contact 6mm 120A 630V AC/DC see page 183 Consult factory Consult factory 8 positions Contact #16 (Ø 1.6) 13A 300V AC/DC page 87 Consult factory 4 positions Contact 2.5mm 23A 350V AC/DC see page 55 Consult factory 4 positions Contact #8 (Ø 3.6) 45A 500V AC/DC see page 63

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Mixed Power & Signal Single Pin Power RADSOK® Consult factory 23 positions Contact #16 (Ø 1.6) 13A 300V see page 143 Connector Guides Connector Guide Consult factory 8 positions Contact 2.5mm 23A 375V AC/DC see page 95 Consult factory Consult factory Consult factory Consult factory Consult factory Consult factory Insert Arrangements are Pin Faceview

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EcomateRM Amphenol 2015

EcomateRM Amphenol 2015

Catalog excerpts

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