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IP1-Impact-Transmitter

IP1-Impact-Transmitter

IP1-Impact-Transmitter

Product catalog summary
Features:
The Electronic Impact Transmitter Model IP1 is designed to measure mechanical looseness in reciprocating machinery. It is loop-powered and self-contained, featuring a center bolt for easy mounting and a stainless steel housing. The device outputs a 4-20 mA signal and uses a 2-pin MS connector.
Applications:
This transmitter is suitable for use with reciprocating compressors, engines, and pumps.
Specifications:
  • The transmitter uses a piezoelectric crystal sensing element and a timing function to determine impact severity.
  • It records impact events that exceed a preset amplitude threshold within a set time window.
  • The output current is proportional to the impact severity, detecting issues such as loose rod nuts, cracked rods, broken or loose bolts, and excessive clearance in the slipper.
  • Impact range is adjustable from 0.8 to 3.2 seconds, with 16 impacts providing a full-scale range of 20 mA.
  • The impact threshold is adjustable from 0.5g to 30g.
  • The device is housed in 303 stainless steel and can withstand a shock limit of 5,000 g peak.
  • It operates within a temperature range of -40 °F to +413 °F, with a sensitivity variation of less than 0.05% per °F.
  • Electrical specifications include a loop supply voltage of 15 to 30 Vdc and a maximum load resistance of 50 (Vs-15) ohms.
  • The transmitter is UL and cUL certified for hazardous locations and has a pending CE mark for electromagnetic compatibility.
Installation and Adjustments:
The device includes field adjustments for reset time and threshold, accessible by removing sealing screws. It is supplied with both 1/4”-28 and M6 threaded captive Allen screws for mounting.
Additional Information:
The document includes wiring diagrams, mounting instructions, and a theory of operation explaining the relationship between mA output and impact events. It also provides contact information for AMOT offices in the USA, Singapore, and the UK.
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Catalog excerpts

IP1-Impact-Transmitter-1

Electronic Impact Transmitter CENTER BOLT FOR MOUNTING EASE MEASURES MECHANICAL LOOSENESS LOOP POWERED, SELF CONTAINED SENSOR STAINLESS STEEL HOUSING 4-20 MA OUTPUT The Model IP1 Impact Transmitter uses a new technique to measure impact severity on reciprocating machinery. RECIPROCATING COMPRESSORS, ENGINES AND PUMPS SPECIFICATIONS with integral Piezoelectric accelerometer signal conditioner Output Current 4 to 20 mA, 2 wire Output proportional to impacts over an Impact Range adjustable time base of 0.8 to 3.2 sec. 16 impacts provides a full scale range (20mA) Impact Threshold Threshold is field adjustable from .5g to 30g. Case Material 303 stainless steel Mounting Supplied with both 1/4”-28 and M6 threaded captive allen screws 5,000 g peak Shock Limit Temperature Range -40 °F to +413 °F Sensitivity vs. Temperature <.05%/ °F Cross Axis Response Less than 5% Loop Supply Voltage 15 to 30 Vdc. Maximum Load Resistance 50 (Vs-15) ohms Sealing Welded construction with sealed adjustments Electrical Connection 2 pinMIL-C-5015 Style Isolation 500 Vrms, circuit to case Hazard Rating UL and cUL certified Class I, Div. 2, Groups A-D, BASEEFA (Pending) Intrinsically Safe EEx ia IIB T4 (T amb = 413 o F) Environmental Rating NEMA 4 / IP 65 (Pending) Electromagnetic Compatibility CE Mark (Pending) Wiring Diagram Field Adjustments Threshold Adjustment Impact has been used successfully to measure mechanical looseness on large reciprocating compressors for several years. This new Impact Transmitter combines the benefits of this measurement with the convenience of 4-20 mA loop powered sensor technology. It has a built-in piezoelectric crystal sensing element, and uses a timing function as part of it’s severity determination. An impact event counter and memory device is used to record events meeting a preset amplitude threshold level. The 4-20 mA signal represents the number of impact events above the threshold level that occur within a preset time window called the reset time. Mechanical impacts are both measured and qualified within the transmitter. The result is a current output proportional to impact severity. The Model IP1 Impact Transmitter detects: Loose rod nuts Cracked rod Broken or loose bolts Excessive clearance in the slipper Typical Mounting Distance Piece or Spacer Crank Shaft Cross Head IP1 Impact Transmitter Compressor Cylinder Mounting Bolt Reset Time Adjustment NOTE: Remove sealing screws to gain access to adjustment potentiometers

 Open the catalog to page 1
IP1-Impact-Transmitter-2

Electronic Impact Transmitter - Model IP1 The output of the IP1 impact transmitter is a 4-20 mA signal proportional to the number of impact events over the threshold in a set time period. The relationship between the mA signal and the number of impact events remains the same. The time frame over which the events are measured can be changed. This will allow you to match the measuring time frame with the RPM range of your equipment. Chart #1 indicates mA output vs impact events over the set threshold. Waveform: Signal from machine with mechanical looseness Waveform being detected by IP1 Impact...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.