OverviewThis document provides a detailed technical description of the CMC Cold Mixing Plant, highlighting its specifications, components, and operational procedures. The plant is designed for continuous or batch production and features a sophisticated control system, the AS2000plus, which automates production and logs data for analysis.
Control SystemThe AS2000plus-based control system is central to the plant's operation, offering functions for recipe management, customer and vehicle data, and material statistics. It facilitates fully automated production once the necessary data is inputted.
Water FeederThe plant includes a water feeder with a control valve and magnetic-inductive flow meter, capable of handling 1.0 to 12 t/h for concrete and 78 to 550 kg/h for foam bitumen.
MixerThe mixer is a twin shaft pug-mill type with level-controlled retention time, designed for continuous mixing. It is driven by a 45 kW motor and can handle a capacity of 130 to 200 t/h with a maximum grain size of 80 mm.
Transportation and PowerThe plant's dimensions and weight are specified for transportation, and it requires an electric power supply of 116.5 kW with an operating voltage of 400/230 V. Fuel consumption under full load is 30.2 l/h.
FeedersThe plant includes a cold feeder with an 8 m³ volume, a cement feeder with a scale capacity of 160 kg, and a foam bitumen feeder with a frequency-controlled pump.
Operational RequirementsThe plant must be connected to a cement silo and a heated binder
tank for operation. It can be extended with an additional trailer for more capacity and features a MAN generator for independent electricity supply.
Mixing ProcessThe mixing process involves feeding primary components into the mixer via a
conveyor belt, with cement and water added according to precise measurements. The system ensures homogenous output with minimal wear.
Bitumen HandlingBitumen pipes are electrically heated and insulated. The system uses a frequency-controlled pump and Coriolis mass flow meter to manage bitumen feed, with a static mixer ensuring thorough mixing with water before application.
Contact InformationAmmann Asphalt AG, Eisenbahnstrasse 25, CH-4901 Langenthal, Tel. +41 62 916 66 86, Fax +41 62 916 66 77, E-Mail
[email protected], www.ammann-group.com