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continuous asphalt mixing plants

continuous asphalt mixing plants
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continuous asphalt mixing plants

Product catalog summary
Introduction
Ammann is a prominent global supplier specializing in mixing plants, machinery, and services for the construction industry, particularly in road-building and transportation infrastructure. Established in 1869, the company is renowned for its innovative solutions and international reach.
Continuous Asphalt Mixing Plants
Ammann's continuous asphalt plants are distinguished by their high-quality components and innovative features, such as the patented "zero waste" system, which allows for real-time recipe adjustments, minimizing operational interruptions.
ACP 120–300 ContiMix
This plant merges the advantages of batch and continuous plants, offering high output and flexibility. It features separate heating and mixing processes, reducing emissions and enabling direct ingredient feeding into the mixer. Key specifications include:
  • Output: 120 t/h to 320 t/h
  • Minimal investment and operating costs
  • Zero waste system
SCC 400 ColdMix
Designed for sub-bases requiring cold mix, the SCC 400 ColdMix plant offers cost efficiency and compliance with emission standards. It is compact, efficient, and easily relocatable, with an output of up to 400 t/h and a modular plant concept.
ACT 140 ContiQuick
Ideal for rural areas, this plant provides flexibility and minimal waste, supporting easy recipe changes and utilizing advanced recycling and mix production technologies. It is highly transportable and productive, with a low profile height.
ACM 100–140 Prime
The Prime series are mobile versions of Ammann's continuous asphalt mixing plants, featuring the as1 control system. They are highly mobile and compact, with outputs of 100 t/h for Prime 100 and 140 t/h for Prime 140.
Ammann Core Elements
Ammann develops all core components of its asphalt-mixing plants, ensuring seamless integration and meeting modern market demands. These components include burners, dryers, screens, controls, and mixers, all designed for reliability and efficiency.
Overview
The document highlights Ammann's plant components and services, focusing on ease of operation, minimal maintenance, and high reliability. It emphasizes the integration of advanced technology and quality engineering to enhance plant efficiency and longevity.
Filters
Designed for optimal flow, Ammann filters offer high performance and reduced service time. Ammatex filter bags provide high-temperature resistance, eliminating the need for a fresh air damper. PTFE coating and seams enhance resistance and lifespan, while improved thermal insulation boosts plant efficiency.
Mixers
Ammann mixers are known for their reliability and short mixing times, requiring minimal maintenance. They are engineered for seamless and efficient operation, significantly contributing to the overall functionality of Ammann plants.
As1 Control System
The As1 control system features a robust field bus system for reliable signal transfer under tough conditions. It includes diagnostic tools for efficient fault detection and resolution, supported by a professional hotline and global support network. The system combines proven software with industrial hardware, optimized for networking and administration.
Maintenance and Support
Ammann offers contracted maintenance services and technician training to protect investments and ensure efficient plant operation. Retrofit options are available for cost-effective plant upgrades. Ammann's service packages ensure current maintenance, preventing premature wear and enhancing plant efficiency.
Training
Ammann provides worldwide training centers offering a mix of classroom and hands-on experience. The As1 control system simulator allows operators to experiment without risk. Training is available in multiple languages, and customized curriculums can be developed for specific needs, providing practical experience with equipment.
Parts and Availability
Ammann parts are designed for durability and efficiency, ensuring a perfect fit and longer life for plant components. The logistics team ensures essential parts are readily available, enhancing plant availability and reducing downtime.
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Catalog excerpts

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Continuous Mixing plants Asphalt mixing plants Program

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NINE PRODUCTION LOCATIONS AND OVER 100 AGENCIES AND SALES PARTNERS LIGHT COMPACTION CONCRETE MIXING PLANTS SOIL & ASPHALT COMPACTORS ASPHALT MIXING PLANTS ASPHALT PAVERS

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regions With sAles pArtner novÉ MĚsto nad MetuJÍ cZe alFeld GeR An innovAtive fAmily firm Ammann is a world-leading supplier of mixing plants, machines and services to the construction industry, with core expertise in road-building and transportation infrastructure. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well-established international presence. Since 1869, we have been setting benchmarks in the road-building industry, thanks to countless innovations and solutions that are as competitive as they are dependable....

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Continuous asphalt Mixing plants A RECIPE OF OUR OWN What’s the secret to the success of Ammann continuous asphalt plants? Build quality components, engineer them to work in tandem, and never stop improving. Staying close to customers is essential to making this process work. Their needs ultimately reach the Ammann Research and Development team, where new products with real-world value are born. Past input has led to the patented “zero waste” system and also led us to separate heating and mixing so that recipes can be adjusted on the fly and costly stops and starts avoided. Those are only a few...

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“Ammann means asphalt mixing plants with market-oriented solutions and customised service.”

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acp 120–300 ContiMix The next-generation continuous asphalt mixing plant ACP 120–300 ContiMix provides the benefits of both batch and continuous plants, delivering the productivity and flexibility you need. It also is known for high outputs at low production costs and producing high quality homogenous mixes. The clear separation of the material heating and mixing processes reduces emissions and allows all the ingredients to be fed directly into the twin-shaft mixer, which also serves as a buffer and allows recipe changes on the fly, thereby eliminating costly stops and starts. Like all Ammann...

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Specifications Plant type Number of cold feeders Diameter / length Drum drive Max. drying capacity at 3 % moisture Content cold feeders Type drying drum Max. drying capacity at 5 % moisture Burner power output Natural gas, fuel oil extra light, heavy oil, brown-coal dust Filter capacity Filter surface Aggregate scale Weighing system in collection- or conveying belt conveyor Filler scale Differencial weighing system Bitumen scale Coriolis massflow system Type mixer Amix twin-shaft paddle mixer with mix dwell time control for filling level Mixer size Number of agitator planes Continual plant capacity...

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SCC 400 ColdMix Flexible pure: The continuous cold mixing plant Sub-bases sometimes require only cold mix. The Ammann SCC 400 ColdMix plant is there to provide what is needed – and only what is needed – to help reduce your costs. SCC 400 ColdMix is a compact, efficient cold mixing plant that helps reduce fuel costs and meets reduced emissions standards too. Asphalt with foamed bitumen, emulsion-based cold asphalt and hydraulically bonded bearing layers can be manufactured. Highlights • Output up to 400 t/h • Compact and continuous plant with excellent mixing performance and asphalt quality •...

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Specifications Plant type Generator power Operating voltage Content cold feeders Injection width / Feed height Cement scale Cement differential weighing Transport dimensions (without / with truck) Standard container dimensions Water feed for concrete with control valve and magnetic-inductive flow-metre Type mixer Mixer size Continual plant capacity Drive Delivery belt Options Amix twin-shaft paddle mixer with mix dwell time for filling level 4t 200–400 t/h 2 × 45 kW For loading from truck or production on site Foam bitumen and emuls

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ACT 140 ContiQuick BUILT ON INPUT FROM CUSTOMERS LIKE YOU Ammann set out to determine the needs of asphalt producers in rural regions where earning a profit is difficult – places where tonnages can fluctuate from one day to the next, yet varied recipes are frequently required, too. The producers said they fell into a pattern of using old plants or purchasing new plants with little technology. Even then they sometimes couldn’t provide what their customers needed, particularly in terms of varied mixes and the use of recycled asphalt and additives. What would these manufacturers change if they could?...

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CONTINUAL PLANT CAPACITY AT 3% MOISTURE* 140 t/h CONTINUAL PLANT CAPACITY AT 5% MOISTURE 110 t/h NUMBER OF COLD FEEDERS Standard 3, option 6 CONTENT COLD FEEDERS 10 m3 TYPE DRYING DRUM T 1870 (L = 7 m / D = 1,8 m) BURNER POWER OUTPUT 10 MW FUELS Diesel MIXER SIZE / CONTENT 1.5 t BINDING AGENT SUPPLY 2 * E-Bit Boxer tank 51 m3 FILLER SUPPLY Reclaimed fillersilo 20m3 and imported fillersilo 30 m3 HOT MIXSTORAGE SILO / COMPARTMENTS 24 t in 1 compartment, Options for 2 or 3 * 24 t compartments RECYCLING ADDITION UP TO 20% AT 3% MOISTURE RAC directly into the mixer *Hot mix production capacity based...

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acM 100–140 Prime Flexible, pure and simple The Prime 100 and Prime 140 are the highly mobile versions of the successful Ammann continuous asphalt mixing plants. The plants maintain key features and benefits of other Ammann plants, including the innovative as1 control system and tried and tested core components. A special feature of the plants is a controllable outlet gate that enables the filling height and therefore the mixing time to be set depending on recipe and output. The Prime 100 has output capability of 100 tons per hour, while the Prime 140 can produce 140 tons per hour Highlights...

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Specifications Plant type Number of cold feeders Content cold feeders Type drying drum Diameter / length Drum drive Max. drying capacity at 3 % moisture Max. drying capacity at 5 % moisture Burner power output Fuels Filter capacity Filter surface Aggregate weighing system Bitumen weighing system Type mixer Mixer size Fuel oil extra light, heavy oil | option: gas Fuel oil extra light, heavy oil | option: gas Belt scale in each dosing conveyor belt Belt scale in each dosing conveyor belt Volumetric | option: massflow system Volumetric | option: massflow system Amix twin-shaft paddle mixer with...

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All Ammann catalogs and technical brochures

  1. eARX_26-2

    2  Pages

  2. ARX 23.1-2

    2  Pages

  3. TRENCH ROLLERS

    16  Pages

  4. ABA UniBatch

    12  Pages

  5. ABC SOLIDBATCH

    16  Pages

Archived catalogs

  1. ACT

    12  Pages

  2. Prime 100-140

    12  Pages

  3. QuickBatch

    12  Pages

  4. Universal HRT

    16  Pages

  5. Trench Roller

    12  Pages

  6. AV1_en

    8  Pages

  7. AFW500_en

    2  Pages

  8. AFW350_en

    2  Pages

  9. AFT500_en

    2  Pages

  10. ARP_35_en

    6  Pages

  11. PRODUCT RANGE

    24  Pages

  12. STV 3500 E

    1  Page

  13. STV 2400 E

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.