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CONCRETE MIXING SYSTEMS

CONCRETE MIXING SYSTEMS
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CONCRETE MIXING SYSTEMS

Product catalog summary
Company Overview: Ammann is a global leader in supplying mixing plants, machines, and services for the construction industry, focusing on road-building and transportation infrastructure. The company operates nine production locations and over 100 agencies worldwide.
Mixing Systems: Ammann Elba provides a variety of mixing systems, including single-shaft, twin-shaft, and planetary countercurrent mixers, all designed for high efficiency and durability across different concrete types and applications.
Single-Shaft Compulsory Mixer (CEM S Elba): This mixer is globally approved for its double spiral design, offering intensive mixing with short homogenization times. It is available in sizes from 0.5 to 2.66 m³, suitable for laboratory applications.
Twin-Shaft Compulsory Mixer (CEM T Elba): Featuring a double spiral design, this mixer provides high output capacity and nearly 100% discharge efficiency, available in sizes from 2 m³ to 4.5 m³, ideal for cost-efficient installations.
Planetary Countercurrent Mixer (CEM P Elba): Designed for high-intensive mixing, this mixer is perfect for the concrete product and precast concrete industry, available in sizes from 0.25 m³ to 4 m³.
Specifications and Features: Mixers are equipped with robust motors, efficient discharge systems, and optional features like cleaning systems and additive intake connections. They are designed for easy maintenance and operation, adhering to EN 1088:2008 safety standards.
Applications: Ammann Elba mixers are versatile, suitable for producing various concrete types, including heavy-weight, light-weight, self-compacting, and ultra-high performance concrete, as well as special products like foamed concrete.
Planetary Countercurrent Mixers Overview: The document details Ammann Elba's planetary countercurrent mixers, specifically the CEM P Elba and CEM P models, used in diverse concrete production settings such as paving stone making plants and precast concrete works.
Specifications: Mixers come in different models with varying capacities for compacted and uncompacted fresh concrete, dry volume, weight, engine output, and dimensions. CEM P Elba mixers are driven by two motors, while CEM P mixers use a single central motor.
Features: Key features include good accessibility, intensive mixing, a wide performance spectrum, fast discharge, and several optional discharge openings. They are equipped with hydraulic drives for the closing gate, central water supply for batching, and large cleaning openings.
Options: Available options include wearing protection mixing arms made of polyurethane, additional mixer discharge gates, high-pressure mixer cleaning, and integration of consistency measuring probes. Mixers can be retrofitted into existing production plants.
Elba Wear Protection (EWP): EWP is a wear protection system made of high wear-resistant polyurethane, designed to extend the lifetime of batching plants by protecting parts subject to wear and tear. It is easy to install and helps reduce caking within the mixer.
Conclusion: Ammann Elba's planetary countercurrent mixers provide robust solutions for various concrete production needs, with customizable options to enhance performance and longevity.
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Catalog excerpts

CONCRETE MIXING SYSTEMS-1

ELBA CONCRETE MIXING SYSTEMS SINGLE-SHAFT COMPULSORY MIXER, TWIN-SHAFT COMPULSORY MIXER, PLANETARY COUNTERCURRENT MIXER

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CONCRETE MIXING SYSTEMS-2

NINE PRODUCTION LOCATIONS AND OVER 100 AGENCIES AND SALES PARTNERS MACHINES PLANTS LIGHT COMPACTION CONCRETE MIXING PLANTS SOIL & ASPHALT COMPACTORS ASPHALT MIXING PLANTS

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CONCRETE MIXING SYSTEMS-3

REGIONS WITH SALES PARTNER NOVÉ MĚSTO NAD METUJÍ CZE ALFELD GER AN INNOVATIVE FAMILY FIRM Ammann is a world-leading supplier of mixing plants, machines and services to the construction industry, with core expertise in road-building and transportation infrastructure. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well-established international presence. Since 1869, we have been setting benchmarks in the road-building industry, thanks to countless innovations and solutions that are as competitive as they are dependable....

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CONCRETE MIXING SYSTEMS-4

MIXING SYSTEMS FROM AMMANN ELBA Our mixing systems have been continuously developed and have been tested with all the challenges of daily performance in our own mixer development center. The results are long life combined with a efficient mixing technology. This represents a big advantage for you. As a concrete manufacturer using Ammann Elba mixing systems you can be sure of your end product. SINGLE-SHAFT COMPULSORY MIXER CEM S ELBA TWIN-SHAFT COMPULSORY MIXER CEM T ELBA The Ammann Elba single-shaft compulsory mixer with double spiral has worldwide approval under different operating conditions....

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CONCRETE MIXING SYSTEMS-5

« More than 60 years of experience in mixingsystem technology ensures high efficiency mixer performance.»

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CONCRETE MIXING SYSTEMS-6

SINGLE-SHAFT COMPULSORY MIXER CEM S ELBA Ammann Elba with its single-shaft compulsory mixer has its place with its clear and practice-oriented mixer concept. The single-shaft compulsory mixer with double spiral has been worldwide approved under different conditions. Continuous upgrading guarantees constant high quality. THE MIXER PRODUCES CONSISTANT PRODUCTS OF ANY OF THE TYPES BELOW: • Heavy-weight, normal-weight and light-weight concretes • Cold and warm concretes • Polystyrene concretes • Expanded clay concretes • Foamed concretes • Self compacted concrete (SCC) • Self compacted light concretes...

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CONCRETE MIXING SYSTEMS-7

The mixer are driven by proven squirrel-cage geared motors. The final transmission step is designed as a simple and rugged chain drive (not in case of CEM 500 S Elba); thus facilitating access to mixer shaft bearing and sealing. A lubricant pump driven by an electric motor provides the mixer shaft bearing with lubricant. An empty alarm switch indicates the necessity of refilling in time. Lubricant may be filled dirt-free through an existing filling coupling. The filling level is controlled through the transparent tank. Lubrication can also be made by hand. The chain adjuster is easy to access...

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CONCRETE MIXING SYSTEMS-8

The large discharge gate of the mixer allows rapid discharge of the mixer. Mixer access openings protected by additional robust safety interlocking systems (in conformity with EN 1088:2008). Upon request, the mixer can be fitted with intake connection for additives and an air-bleed hose to be connected to the cement scale and filter. The rectangular ventilation channel is suitable for the installation of a video camera incl. illumination, allowing the mixing process to be observed via monitor. (Only in connection with suction filter plant). Optional, we have a mixer cleaning system at our disposal...

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CONCRETE MIXING SYSTEMS-9

SPECIFICATIONS TYPE COMPACTED FRESH CONCRETE GRAIN SIZE MAX. CRUSHED / ROUND (Ø) ENGINE OUTPUT DIMENSIONS LABORATORY MIXER CEM S ELBA TYPE COMPACTED FRESH CONCRETE ENGINE OUTPUT OPERATING VOLTAGE DIMENSIONS LENGHT

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CONCRETE MIXING SYSTEMS-10

TWIN-SHAFT COMPULSORY MIXER CEM T ELBA “Simply double“ was the basis on which to develop the twin shaft compulsory Mixers. From this simple idea the high efficiency twin shaft mixer concept was created. The core of this mixer is the double spiral, well proved in the Ammann Elba single-shaft mixer. The positive experience with this model was incorporated in the mixing technology of the twin-shaft mixer. The model line CEM T Elba enables a compacted concrete discharge of 2 m³ up to 4,5 m³ per batch and they complete the Ammann Elba product range. Unique to this model is the discharge design, which...

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CONCRETE MIXING SYSTEMS-11

The intensive mixing action results from the axial and radial movement of the Central greasing device with grease flow control. well proved Elba-mixing spirals. Dischage gate closed. Discharge gate open Access to the labyrinth sealing via half-shells from Nearly complete discharge by a new discharge technique permitting multiple discharge opening widths. inside the mixer reduces the service to a minimum Operation via reliable pneumatic cylinders. without dismantling of the bearings. First gear ratio via efficient toothed belt drive. Mixer through lining by patented «screwless interlocking tiles»...

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CONCRETE MIXING SYSTEMS-12

Extensive possibilities to connect with machine's technical devices (weighers, aeration filters etc) (option). A flap with elastical sealing strips closes the aggregate inlet (option). Arrangements of the cleaning nozzles (option) Mixer access openings protected by additional robust safety interlocking systems (in confrmity with EN 1088:2008). Observation of the mixing process throught an opening flap, protected agains accidental contact and features large cleaning opening gates.

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CONCRETE MIXING SYSTEMS-13

ELBA ELBA ELBA ELBA ELBA ELBA ELBA ELBA * Air requirement per cycle (uncompressed air)

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CONCRETE MIXING SYSTEMS-14

PLANETARY COUNTERCURRENT MIXER CEM P ELBA AND CEM P The planetary countercurrent mixers CEM P Elba and CEM P complete the Ammann Elba programme of single shaft and twin shaft mixers. The design of the planetary countercurrent mixers is based on years of experience in designing and producing concrete mixing systems. Depending on the type of the planetary countercurrent mixer the sizes range from 375 litres to 6000 litres filling capacity and allow compacted concrete outputs of 250 to 4000 litres. HIGHLIGHTS • Good accessibility • Intensive mixing • Wide performance spectrum • Fast discharge •...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.