BATCH PROCESS ASPHALT-MIXING PLANTS PREMIUM

HIGH QUALITY, HIGH CAPACITY PREMIUM PLANTS OFFER MANY OPTIONS Ammann batch plants provide the consistency that is crucial to your mix quality. All plant processes and components are carefully developed to ensure that feeding, heating, drying, screening and mixing seamlessly blend together. Helping integrate all the moving parts is the as1 Control System, which provides leading technology with a user-friendly interface. The Ammann premium batch plant lineup consists of ABP Universal and ABP HRT (High Recycling Technology) plants. Both produce high quality mix and offer a full range of options...

ABP 240–320 UNIVERSAL THRIVING IN URBAN SETTINGS Exceptional production volumes, advanced asphalt mix recipes and high RAP utilisation are among the key features of Ammann ABP Universal Asphalt-Mixing Plants. The ABP Universal plant series represents the medium to high performance range, with outputs ranging from 240– 320 tonnes per hour. The plants can provide diverse mixes while maintaining peak production to satisfy the needs of businesses large or small. • Hot aggregate storage options between 80–200 tonnes A clearly structured component philosophy forms the basis of the Universal series....

FLOW DIAGRAM ABP 240–320 UNIVERSAL 5 1.  Cold feeders 2.  Drying drum with Ammann burner 3.  Filter 4.  Reclaimed filler silo 5.  Imported filler silo 6.  Screen 7.  Hot aggregate silo 8.  Aggregate scale 9.  Mixer 10.  Additive addition 11.  Cold recycling addition via buffer silo and belt scale 12.  Bitumen tanks and bitumen scale 13.  Hot mix storage silo 14.  Fibre granulate additi

The ABP 240–400 HRT (High Recycling Technology) plant maximises the use of recycled asphalt. An Australian asphalt manufacturer partnered with Ammann and created mix from 99 percent recycled materials, including the consumables. The compact plant is ideal for production volumes with large proportions of recycled asphalt. It provides the same benefits as its Universal counterpart, but includes nuances that make it the ultimate recyclable plant. • Fully integrated RA drum to optimise material flow and wear protection • Output of 240 tonnes/hour to 400 tonnes / hour • Flexible and economical solution...

PARALLEL DRUM; ALTERNATIVELY, RAH100 RA DRUM RAH100 RECYCLING DRUM SCREEN COLD RECYCLING ADDITION VIA BUFFER SILO AND BELT SCALE MIXER AGGREGATE CHUTE AGGREGATE SCALE 2.  Drying drum with Ammann burner 14.  Cold recycling addition via buffer silo and belt scale 11.  Recycling addition and recycling oversize particle screening 4.  Reclaimed filler silo 5.  Imported filler silo 6.  Screen 7.  Hot aggregate silo 8.  Aggregate scale 12.  Parallel drum; alternatively, RAH100 RA drum 15.  Bitumen tanks and bitumen scale 17.  Fibre granulate addition 18.  Aggregate chute 13.  Recycling buffer silo with...

CUSTOM-MADE RECYCLING SOLUTIONS The use of reclaimed asphalt, or recycling, is an absolute necessity of today. We are able to offer you custom-made solutions relating to recycling. Our modern plant technology guarantees you extremely high quality asphalt using recycling asphalt (RAP). COLD RECYCLING 30 % COLD FEED INTO THE MIXER 40 % COLD FEED IN DRYER DRUM RAH50 30 % BENEFITS • New minerals can be screened off • Batch quantity variable with each load BENEFITS • Processes RA proportions of up to 40 % • Energy savings of up to 15 % • Efficient processing of new material • Independent from rest...

RAP feeds “Ammannto customerindividually adapted requirementse.” HIGHLIGHTS • Significant reduction of production costs due to lower costs of bitumen, minerals and transport costs • Less effect on natural resources (fewer oil and mineral requirements) • Supported or promoted by statutory legislation (country specific) • Reduction of expensive storage facilities • CO₂ reductions WARM RECYCLING 60 % HOT FEED IN PARALLELL DRUM 100 % COLD FEED IN RECYCLING DRUM RAH100 60 % BENEFITS • New minerals can be screened off • High feed ratio • Gentle heating • Combinable with cold feed system BENEFITS •...

AIR AND SOUND EMISSION CONTROL The use of reclaimed asphalt, or recycling, is an absolute necessity of today. We are able to offer you custom-made solutions relating to recycling. Our modern plant technology guarantees you extremely high quality asphalt using recycling asphalt (RAP). The standard Ammann asphalt plant is designed to minimise sound levels. Insulation is placed on the dryer, filter screen, hot aggregate bins and hot storage system. The dryer utilises a friction drive instead of a chain drive, while the elevator features a single chain instead of a twinanchor chain. The burner features...

LOW-TEMPERATURE ASPHALT ENERGY-EFFICIENT, LOW-EMISSION AND CO₂- OPTIMISED Manufacturing asphalt at reduced temperatures offers many benefits: asphalt production consumes less energy, the asphalt plant emits less CO₂ and on-site emissions drop dramatically. Whilst conventional hot asphalt is manufactured at around 170 °C, modern low-temperature processes allow production temperatures of around 100 °C. The Ammann range offers a number of these technologies. Foam bitumen, waxes and other additives, WAM Foam or special bitumen are suitable for use depending on the application. WE OFFER DIFFERENT...

HIGHLIGHTS • Tried and tested solutions for batching granulate, fibrous materials, wax or liquid admixtures • Weigh scale / kettle batching of bulk materials • Weighing executed directly at the mixer PRECISE DOSING GUARANTEED All bulk material admixtures are precisely batched by means of weigh scale / kettle measurement, regardless of apparent density, grain size and other physical characteristics. Thanks to the positioning of the scales directly at the mixer, feeding problems and incorrect dosing can be ruled out. With our equipment, every batch is accurate. This guarantees your batch quality...