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AMKAMAC Control Technology

AMKAMAC Control Technology
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AMKAMAC Control Technology

Product catalog summary
Overview
The AMKAMAC control technology provides integrated, scalable solutions for real-time machine and system control. It focuses on ease of use, synchronization, and integration with process management and ERP systems via OPC server. The technology reduces time-to-market with uniform programming and intuitive interfaces, and features remanent storage for machine status during power outages, eliminating the need for a UPS.
Benefits
AMKAMAC controllers offer solutions from compact to high-end PC-based controllers, including hardware components, engineering tools, web visualization, and application software. They allow synchronization of hundreds of axes with precision, support fast production and cycle times, and offer real-time fieldbuses like EtherCAT, SERCOS III, and CANopen.
Hardware and Software Features
The controllers are designed for applications ranging from small machines to complex systems with synchronized movements. They feature touch screens, high processing power, and extensive PLC program and data capacities. Communication options include Ethernet, CANopen, EtherCAT, and SERCOS III.
Controller Types
Compact Controllers: Suitable for simple control applications, offering space-saving designs and economical solutions with PLC functions, CANopen, and Ethernet communication.
Cabinet Controllers: Designed for complex machines, supporting real-time cross communication and synchronization of multiple axes, integrating with ERP systems via OPC server.
Drive-Integrated Controllers: Integrate PLC functions within the inverter for cost-effective control of medium complexity machines, supporting synchronous networking of axis groups.
Technical Specifications
Detailed technical data for KW-PLC2 and KW-R03P hardware includes programming capabilities, data sizes, processing power, and I/O configurations. The hardware supports IEC 61131-3 programming languages via CoDeSys, with program sizes of 88 kByte and 79 kByte respectively, and various communication interfaces.
Control Panels
AMK operating panels are designed for industrial use, focusing on performance and usability with intuitive user interfaces and low engineering costs. They offer various screen sizes and resolutions, suitable for industrial environments.
Software and Programming
AIPEXPRO integrates engineering tools for machine lifecycle management, supporting programming, parameterization, and diagnostics. It simplifies fieldbus configuration and drive system parameterization, supporting all IEC 61131-3 languages.
Visualization
The integrated visualization tool supports intuitive creation of machine visualizations, accessible worldwide, with a wide range of elements and support for both keyboard and touch screen operations.
Motion Control and Technology Functions
Preprogrammed motion control functions include continuous-path control, pick and place, and cross cutter operations. Technology functions include register control, winder, and tubular bag applications, enhancing machine control efficiency.
Remote Maintenance and Diagnostics
Remote maintenance capabilities allow for independent machine diagnostics and maintenance, reducing service personnel deployment and travel costs. AIPEXPRO supports fast diagnostics and parameterization.
Applications
AMK's drive and control technology solutions are applied across industries such as printing, paper processing, machine tool manufacturing, textiles, plastics, packaging, and the food industry.
Key Features and Benefits
  • Direct PLC diagnostics and software download capabilities.
  • Easy firmware download and direct online support.
  • High precision and dynamic solutions for newspaper printing, synchronizing up to 1,000 axes.
  • Electric injection molding machines achieving cycle times of 1.6 seconds.
  • Flexible machine control solutions for bottling and labeling.
  • Comprehensive packaging solutions with DYNASYN servomotors and AMKASYN servo inverters.
Product Offerings
  • AMKAMAC Controllers
  • AMKASYN Servo Inverter
  • AMKASMART Inverter-integrated Motors
  • DYNASYN Servomotors
  • SPINDASYN Hollow-shaft Motors
  • TORGSystem® Drive Motors
  • AMKAVERT Frequency Inverter
Contact Information
AMK Arnold Müller GmbH & Co. KG, Kirchheim/Teck, Germany. Phone: +49 (0) 70 21/50 05-0, Email: [email protected], Website: www.amk-antriebe.de
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Catalog excerpts

AMKAMAC Control Technology-1

AMKAMAC Control Technology. Integrated, scalable, powerful. In real time!

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AMKAMAC Control Technology-2

Ease of use Highly accurate synchronization due to low jitter Integration in the process management level and the ERP system over the OPC server Reduced time-to-market through easy and uniform programming according to IEC 61131-3 with intuitive user interface Simple engineering through predefined motion control and technology functions Remanent storage of the current machine status in case of a power outage Optimized operating system; no UPS required Can be optimally adapted to process components due to different real-time fieldbus systems • • • • • • • • B e n e f i t s

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AMKAMAC Control Technology-3

AMKAMAC controller technology offers optimal solutions for controlling machines and systems. From scalable compact controllers all the way to PC-based high-end controllers, our product range has a solution for every application. AMKAMAC control systems do not just consist of hardware components, but also include engineering tools, web visualization, technology functions and application software. The complexity of your software engineering is greatly reduced, as is the development time. With just one control device hundreds of axes can be synchronized and actuated with extreme precision. Short...

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AMKAMAC Control Technology-4

Machine Control and Visualization AMKAMAC. The right controller for every application. Applications • Small, simple machines • Central control structure • Cost-effective, compact control Technical Features • 3.5"–5.7" – touch screen • 30,000 instructions per ms • 2,048 kByte PLC program • 1,024 kByte PLC data • 256 kByte remanent PLC data Communication • CANopen • Ethernet (TCP/IP) AS-C03M-T / AS-C03C-T AS-C05M-T / AS-C05S-T / AS-C05C-T HMI/PLC and visualization — all in one device The small cost-effective solution for simple control applications. Applications • Machine control and operation...

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AMKAMAC Control Technology-5

Applications • Local axes or smaller machines • Decentral control structures • Cost-effective, compact one-axis solutions Technical Features • 600 instructions per ms • 79 kByte PLC program • 32 kByte PLC data Communication • CANopen synchronized optional: • Profibus DP Applications • Machine control • Axis group control • Synchronized integration of several axis groups • Cost-effective, intelligent multiple-axis solutions Technical Features • 4,000 instructions per ms • 383 kByte PLC program • 128 kByte PLC data • 32 kByte remanent PLC data • 2 fast binary measurement inputs Communication •...

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AMKAMAC Control Technology-6

Axes and decentralized I/O components can be controlled by the fieldbus CANopen or EtherCAT. The programming is performed via Ethernet. The visualization is integrated. Automation Structure with AMKAMAC Compact Controller. These powerful compact controllers are distinguished by their 150,000 instructions per ms. Due to their short PLC cycle times, they are predestined for highly dynamic processes. Due to the low jitter of less than 1 ìs between fieldbus master and inverter, the drive axes are extremely accurately synchronized. In case of a power outage, the current machine status is saved in...

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AMKAMAC Control Technology-7

Properties AS-C06-K-1 AS-C12-T-1 AS-C15-T-1 Screen size 6,5" 12,1" 15" Screen resolution VGA 640 x 480 SVGA 800 x 600 XGA 1024 x 768 Screen colors 262,144 colors (18-bit) Operation 52 buttons + 24 status LEDs (yellow) Touch screen Touch screen Programming IEC 61131-3 (CoDeSys) Program size 4,096 kByte Data size 2,048 kByte Remanent data (optional) 64 kByte Number of tasks 32 (of which 1 synchronous) Processing Power 150,000 instructions per ms Number I/Os 10,240 Visualization Generation with CoDeSys Fieldbus master CANopen synchronized (ACC) or EtherCAT Ethernet connection 10/100 MBits/s Protection...

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AMKAMAC Control Technology-8

AS-C03x to AS-C05x Series Compact Controllers. The small, cost-effective solution for simple control applications. These space-saving and economical compact controllers in the series AMKAMAC AS-C03x/AS-C05x are suitable for relatively simple control applications. This compact controller is equipped with PLC functions and CANopen and Ethernet communication interfaces. In case of a power outage the current machine data are stored by the remanent memory. Automation structure with compact controller AS-C03x/AS-C05x Programming with CoDeSys according to IEC 61131-3 Motion control and PLC functionality...

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AMKAMAC Control Technology-9

Properties AS-C03M-T AS-C03C-T AS-C05M-T AS-C05S-T AS-C05C-T Screen size 3.8" FSTN 3.5" TFT 5.7" FSTN 5.7" C-STN 5.7" C-TFT Screen resolution 320 x 240 pixels 320 x 240 pixels 320 x 240 pixels 320 x 240 pixels 320 x 240 pixels Screen colors 5 gray scales 65,535 colors 5 gray scales 256 colors 65,535 colors Operation Touch screen Programming IEC 61131-3 (CoDeSys) Program size 2,048 kByte Data size 1,024 kByte Remanent data 256 kByte Number of tasks 32 Processing power 30,000 instructions per ms Number I/Os 1,024 Visualization Generation with CoDeSys Fieldbus CANopen master Ethernet connection...

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AMKAMAC Control Technology-10

AS-PLx Series Cabinet Controllers. For highly complex machines with motion control of several axes. Freely programmable with CoDeSys according to IEC 61131-3 Cross communication in real time over multiple levels and hundreds of synchronized axes Fast cycle times due to computing power and short PLC cycles Open for all fieldbuses Data exchange with other software via OPC server Reduce the development time of your machine with preprogrammed technology functions Power-outage-secure process memory without battery Real-time Linux Optimized operating system; no UPS required • • • • • • • • • B e n...

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AMKAMAC Control Technology-11

11 Optional components AS-PL14-x AS-PL15-x Optional Components CANopen synchronized EtherCAT CANopen synchronized interface for AMK drive bus ACC Two channels, remanent memory 64 kByte AS-FCT2 o • – EtherCAT Master AS-FEC1 – – • SERCOS III (real-time Ethernet) Dual master & slave AS-FSD3 o – – Slave AS-FSS3 o – – Ethernet (TCP/IP) Ethernet 2nd interface AS-FEN1 o – – ProfibusDP Slave AS-FP2 – o o Remanent memory 64 kByte memory for remanent data AS-RM1 – – o o = option · – = not possible · • = required Optional components For communication with drives, AMKAMAC devices, decentral inputs and outputs...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.