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Transmission Rate of PET Bottles: Part 1

Transmission Rate of PET Bottles: Part 1

Transmission Rate of PET Bottles: Part 1

Product catalog summary
Introduction: This document addresses methods for determining the shelf life of PET containers for iced tea based on oxygen transmission rates. It includes recommendations from Joel Fischer, MOCON's lab manager.
Specifications and Challenges: Establishing a shelf life model based on resin or preform information is challenging due to variations in bottle structure, surface area, thickness, and crystallinity. The amorphous nature of resin and preform lacks the crystallinity and orientation affecting oxygen diffusion.
Recommendations:
  • Utilize generic information from the book "Permeability Properties of Plastics and Elastomers" and normalize values to your material and bottle size.
  • Consider using the MRule commercial model program for a "ballpark" estimate, though actual OTR data from bottles is preferred for accuracy.
Modeling Approach: Combining measurements for total package oxygen (TPO) and oxygen permeation coefficient is reasonable. Focus on actual measured oxygen transmission rate (OTR) in cc/day rather than permeation coefficients. A "whole bottle test" with closure is recommended for best results.
Worst Case Model: Start with an initial oxygen amount and add oxygen using the OTR value daily. Adjust for the driving force differential as oxygen accumulates inside the bottle, affecting the gradient and OTR.
Considerations:
  • Normalize permeation coefficient numbers to average surface area and sidewall thickness.
  • Adjust OTR data for room air pressure, assuming 760mmHg as full pressure and 20.9% for OTR.
Resources: For innate transmission rate/permeability data, refer to the book published by the Plastics Design Library.
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Catalog excerpts

Transmission Rate of PET Bottles: Part 1-1

Permeation Transmission Rate of PET Bottles: Part 1 Question: Is there a (simple) method for shelf life oxygen transmission based on a permeation factor of the resin/preform of a PET container for ice tea. If you’re looking for a very good generic source of innate transmission rate / permeability data, we recommend a book that is published by the Plastics Design Library. Recommendation from Joel Fischer MOCON’s lab manager in our corporate office in Minneapolis, Minnesota. Establishing a shelf life model based upon resin or preform information, can be difficult. The reason is that the final bottle structure will have its own surface area, thickness and crustallinity. The resin and preform are fairly amorphous and lack the crystallinity and orientation that impact the diffucsion of oxygen in the formed bottle. Therefor a lot of the gas barries is due to the processing of the bottle (stretch ratios and such) and could be difficult to predict. I have two generic recommendations: 1. You can utilize the generic information that’s listed in the book we referenced (Permeability Properties of Plastics and Elastomers) and normalize the values within that book to your material choice and beverage bottle size. 2. There is a commerical model program called the MRule. It was prodcued by former carbonated soft drink material engineer (Mark Rule) and has a lot of inputs for variability of polymer type, size, crystallinity ... etc. My perspective is that the model is a good “ball park” estimate for gaugin materials. However, when companies are engineering the heck our of polymers and trying to minimize the packaging costs via lighteighing bottles, the acutal OTR data from such bottles is best for gauging shelf life. Minneapolis, MN 55428 USA Phone: 763.493.6370 Fax: 763.493.6358 www.mo

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Transmission Rate of PET Bottles: Part 1-2

Permeation Transmission Rate of PET Bottles: Part 2 Question: We have looked into the MRule software and it remains to be one of interest but what I am trying to do at the moment is possibly combine measurements for total package oxygen (TPO) and an oxygen permeation coefficient to produce some kind of simplified model to represent the real amount of oxygen in the bottle at any time. Do you think this is reasonable? 2. Most data you’ll see for OTR is for 100% oxygen. Permeation units (if not normalized to mmHg or some pressure unit) will need to be adjusted for room air pressure (I’d assume 760mmHg...

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