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Produce Consistent High-Quality Mozzarella

Produce Consistent High-Quality Mozzarella

Produce Consistent High-Quality Mozzarella

Product catalog summary
Introduction
The document discusses the production process of Mozzarella cheese, focusing on the cooking and stretching of cheese curd in a Cooker/Stretcher. This process affects the moisture content of the cheese, which is crucial for quality control. After cooking, the cheese is cooled and salted in a brine vessel.

Challenge
Traditional methods of moisture control involve lab testing of samples, which can be inaccurate due to moisture loss during sampling. Ensuring a representative sample is challenging.

Solution
The ProSpect In-line Process NIR offers real-time, precise analysis of moisture and fat content directly in the production line, providing more accurate results and allowing for consistent process control closer to target specifications.

Analysis Statistics
The document provides statistical data on the accuracy of the ProSpect system:
  • Moisture Range: 43 - 54%, SEP: 0.29%, R2: 0.9894
  • Fat Range: 17 - 27.5%, SEP: 0.42%, R2: 0.9706
R2 indicates the correlation between lab reference values and ProSpect predictions, while SEP represents the standard error of prediction.

Benefits
The ProSpect system enhances quality control by optimizing moisture content through rapid, non-destructive analysis. It offers a quick return on investment, typically within 12 months, and improves overall profitability.

System Features
The ProSpect system includes:
  • Built-in process computer with touch screen
  • PLC for communication with plant systems
  • Ethernet and analogue output capabilities
  • Self-diagnostics and environmental protection
  • 3A compliant CIP measurement flow cell with NIR technology
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Catalog excerpts

Produce Consistent High-Quality Mozzarella-1

APPLICATION NOTE PRODUCE CONSISTENT HIGH-QUALITY MOZZARELLA In-line analysis of mozzarella cheese for control of moisture content. simultaneous measurement of fat and salt. The production of Mozzarella entails the cooking and stretching (kneading) of the cheese curd. This is done in the appropriately named “Cooker/Stretcher”. The cooking/stretching is done in hot water. The temperature of the cooker affects the amount of retained moisture in the cheese. After cooking, the cheese is formed into blocks, ribbons or shredded. It then goes into a cool brine vessel for cooling and salting. The typical method for controlling moisture is to collect samples exiting the cooker and taken to the lab and tested. Collecting a good representative sample is difficult as the moisture/water is released from the product when cutting it. Very much care must be taken to obtain a good representation of moisture in the product. ProSpect real time in-line analysi

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Produce Consistent High-Quality Mozzarella-2

PROSPECT IN-LINE PROCESS BENEFITS APPLICATION NOTE The ProSpect In-line Process NIR provides continuous output of precise and accurate analytical results for Moisture and Fat. When making this measurement directly in the process, a more representative result for moisture is obtained. This results in operating the process consistently closer to target specifications. The ProSpect in-line process analyzer’s proven performance demonstrates the advantage of real time analysis for quality process control. With this performance, the operator has the ability to move the product moisture content closer...

 Open the catalog to page 2

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