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4500MkIII COMPLIANCE OPACITY AND DUST MONITORING

4500MkIII COMPLIANCE OPACITY AND DUST MONITORING

4500MkIII COMPLIANCE OPACITY AND DUST MONITORING

Product catalog summary
Overview: The 4500MkIII is a high-accuracy compliance opacity and dust monitor designed by AMETEK Land. It integrates three patented technologies to meet the highest performance standards as defined by ASTM D6216 and has been independently verified to meet QAL 1 requirements for EN 13284-2 and EN 15267-3.
Key Features and Benefits:
  • Lifetime warranty on LED light source, eliminating the need for replacement.
  • 3-year warranty on the transmissometer for worry-free operation.
  • No continuously moving parts, ensuring high reliability.
  • Patented all-glass multi-prism retroreflector for minimal drift.
  • Wide operating temperature range from -40°C to 55°C.
  • Measures both % opacity and dust concentration in mg/m3.
Technical Specifications:
  • Measuring Technique: Double pass transmissometry.
  • Operating Wavelength: 520 ± 20 nm.
  • Measurement Range: Opacity 0-10% to 0-100%; Dust Density 0-15 to 0-1000 mg/m3.
  • Calibration Error: 1.5% opacity.
  • Drift: < 0.3% opacity/month.
  • Response Time: ≤10 s to 95%.
  • Operating Temperature: -40 to 55°C.
  • Max. Flue Gas Temperature: 600°C.
Compliance and Applications:
  • Complies with US EPA 40 CFR 60, ASTM D6216, EN 15267-3, EN 13284-2, and PS-11 standards.
  • Suitable for monitoring stack opacity and particulate matter emissions from electricity generating units, industrial boilers, process heaters, furnaces, and kilns.
Design and Configuration:
  • Flexible configuration options for various installation needs.
  • User-friendly interface with intuitive menu navigation.
  • Intelligent communications with Modbus RTP, 4-20 mA signals, and optional Ethernet.
Accessories and Options:
  • Calibration accessories like External Zero Device and Neutral Density Calibration Filters.
  • Mounting options include standpipe and spoolpiece with various ANSI flange sizes.
  • Air purge blowers and fail-safe shutters for protection against stack gases.
Conclusion: The 4500MkIII is a robust and reliable solution for compliance opacity and dust monitoring, offering high accuracy, flexibility, and ease of use, backed by extensive warranties and compliance with international standards.
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Catalog excerpts

4500MkIII COMPLIANCE OPACITY AND DUST MONITORING-1

4500MkIII COMPLIANCE OPACITY AND DUST MONITORING QUALITY CUSTOMER SOLU

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4500MkIII COMPLIANCE OPACITY AND DUST MONITORING-2

4500MkIII AMETEK LAND HAS BEEN MANUFACTURING PRECISION MEASURING EQUIPMENT SINCE 1947. WE ARE SPECIALISTS IN NON-CONTACT TEMPERATURE MEASUREMENT AND COMBUSTION MONITORING WITH APPLICATIONS ACROSS DIVERSE INDUSTRIES SUCH AS STEEL AND GLASS MAKING, POWER GENERATION AND CEMENT MANUFACTURE. As part of AMETEK Process & Analytical Instruments Division since 2006, our customers benefit from the worldwide AMETEK sales and service team. THE 4500MkIII IS THE MOST ACCURATE AND RELIABLE OPACITY MONITOR CURRENTLY AVAILABLE. Combining the unique features of three patented technologies, the 4500MkIII achieves...

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4500MkIII COMPLIANCE OPACITY AND DUST MONITORING-3

RELIABILITY IS BUILT IN NO CONTINUOUSLY MOVING PARTS AND A LIFETIME WARRANTY ON THE LIGHT SOURCE MEAN THE 4500 MkIII WILL GIVE YEARS OF TROUBLE-FREE OPERATION.

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4500MkIII COMPLIANCE OPACITY AND DUST MONITORING-4

4500MkIII SPECIFICATION & DESIGN HIGH ACCURACY The Model 4500 MkIII uses a highly homogenous advanced LED light source. A glass multiprism retro-reflector reduces the effects of misalignment on the measured opacity, thereby achieving the lowest possible detection limit. The flood LED minimizes temperature drift. Collectively these features provide the highest level of stability and lowest level of optical and electronic drift available. FLEXIBLE CONFIGURATION This opacity monitor can be configured to meet your needs whether you need a simple low-cost installation or a full featured analyzer....

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4500MkIII COMPLIANCE OPACITY AND DUST MONITORING-5

KEY 1. Shutter 2. Transceiver 3. Standpipe 4. Retroreflector Blower Air Hose AFU & APS (Optional) Control Room Unit (Optional) LED LIGHT SOURCE: US PATENT 6781695 RETRO-REFLECTOR: US PATENT 7429112

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4500MkIII COMPLIANCE OPACITY AND DUST MONITORING-6

CONFIGURING THE ANALYSER: I/O SELECTIONS 4500 MkIII Alarm relay Screw terminal connections Mains power input Shutter connections Pressure switch connections Calibration trigger input Zero and Span cal relays Fuel Selection (for dust) Ethernet communications Select the inputs and outputs you need for your application. Mains power to blowers -40 C Operation o Remote Display MOUNTING OPTIONS THE 4500 MkIII MOUNTING IS A CORE PART OF THE OPTICAL ALIGNMENT SYSTEM AND THE CORRECT SELECTION IS ESSENTIAL. Standpipe The standpipe welds directly to the stack for a simple, rigid mounting. Spoolpiece Spoolpieces...

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4500MkIII COMPLIANCE OPACITY AND DUST MONITORING-7

AIR PURGE BLOWERS A reliable purge air supply is needed to protect the 4500 MkIII from the hot, corrosive, dusty stack gases. The AMETEK Land design uses a side-channel blower and a large-area filter to provide a troublefree source of purge air that will run for many years with minimal maintenance. The standard blower is weatherproof to IP55 and can be used in a sheltered outdoor location, for example under a canopy. Blower Weather Cover The weather cover makes the blower fully weatherproof and is recommended for outdoor locations where the blower will be exposed to wind and rain. Fail-safe shutters...

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4500MkIII COMPLIANCE OPACITY AND DUST MONITORING-8

COMPLIANCE OPACITY AND DUST MONITORING SPECIFICATIONS Measuring Technique: Double pass transmissometry Operating Wavelength: Light Source: Pulsed High Intensity LED Measurement Range: Opacity 0-10 % to 0-100 % ; Optical Density 0 - 0.1 to 0-3.0 ; Dust Density 0-15 to 0-1000 mg/m3 (at 5 m pathlength) Calibration Error: Drift (long term): Thermal Stability: 0.6 % opacity / 22 o C ambient change Response Time: Selectable from 10 s to 24 hr (1 s increment) 0.5 to 10 m / 20 in to 32 ft (extended pathlengths to 15 m available) Automatic zero and upscale check (selectable period 1 to 24 hr in 1 hr increments)...

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