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DR5200 Series

Product catalog summary

Overview: The DR5200 is a 2-wire, 10GHz FMCW radar level meter designed for non-contact measurement of distance, level, and volume of liquids and pastes. It is particularly suitable for corrosive products, with options for PP or PTFE antennas.

Features:

PP or PTFE Wave Horn antennas for corrosive products.
Modular design allows horizontal or vertical housing positions.
Optional local display with a 4-button keypad.
Quick coupling system for easy housing removal and rotation.
Measuring range up to 30 m (98.4 ft).
Backwards compatibility with DR3X00 and DR2200 models.
SIL2-compliant for safety-related systems.
Calibrated on dedicated rigs before leaving the factory.

Industries and Applications:

Industries: Chemical, Oil & Gas, Power, Food, Wastewater, Metals, Minerals & Mining.
Applications: Storage tanks, process tanks, open channel flow, river level.

Design and Installation:

Compact/Vertical and Compact/Horizontal versions available.
Weather protection option for outdoor applications.
Remote version allows configuration from up to 100 m away.

Measurement Capabilities:

Level measurement of liquids without calibration, only configuration needed.
Volume measurement using a strapping table function.
Flow rate measurement with PACTware™ software.

Antenna Selection: Selection based on measuring range and dielectric constant of the product. Various antenna types are available for different applications.

Specifications:

Measuring principle: 2-wire loop-powered level transmitter, X-band (10 GHz) FMCW radar.
Primary measured value: Distance and reflection; Secondary: Level, volume, mass, and flow rate.
Max. measuring range: Up to 30 m depending on antenna type and product dielectric constant.
Operating conditions: Ambient temperature -40 to +80°C, storage temperature -50 to +85°C.
Process pressure: Varies by antenna type, up to 40 barg for PTFE Wave Horn.

Display and User Interface: LCD display with 128 × 64 pixels, available in multiple language packs.

Accuracy and Operating Conditions:

Resolution: 1 mm; Repeatability: ±1 mm.
Accuracy: ±10 mm for distances < 10 m, ±0.1% for distances > 10 m.
Temperature and pressure specifications detailed for various antenna types.

Materials and Construction:

Housing: Polyester-coated aluminium or stainless steel.
Antenna options include PTFE and PP Wave Horn, and Metallic Horn with various seals.

Electrical and Output Specifications:

Power supply: 12-30 VDC for Non-Ex/Ex i, 16-36 VDC for Ex d.
Output signal: 4-20 mA HART® or 3.8-20.5 mA according to NAMUR NE 43.

Approvals and Certifications:

CE, ATEX, IECEx, cFMus, NEPSI, INMETRO certifications.
SIL 2 compliance for safety systems.
EMC and radio approvals according to relevant directives and standards.

Standards and Certifications:

Compliance with Low-Voltage Directive 2006/95/EC and EN 61010-1 (2001).
NAMUR standards for electromagnetic compatibility, signal level standardization, and device diagnostics.
CRN certification applicable for all Canadian provinces and territories.
Construction codes for metallic horn and wave guide antennas include NACE MR0175 / ISO 15156 and NACE MR0103.

Specifications:

Housing options include compact and remote converters with various materials like aluminum and stainless steel.
Process connection options include flange and threaded connections for different antenna types.
Antenna options include PTFE, PP Wave Horn, Metallic Horn, and Wave Guide antennas with various extension options.

Dimensions:

Detailed dimensions are provided for housing, process connections, and antennas in both metric and imperial units.
High-temperature extensions are available for certain antenna types when process connection temperatures exceed specified limits.

Model Numbering:

Various configurations are available based on housing material, approval type, pressure/temperature ratings, material and antenna type, process connection size, output type, and additional options like display language and remote options.
Approval options include ATEX, IECEx, cFMus, NEPSI, and INMETRO, among others.

Additional Options:

Extra options include NACE design, heating/cooling, and purging capabilities.
Calibration certificates and tag numbers can be specified.

Catalog excerpts

DATA SHEET DR5200 2-Wire / 10GHz Radar (FMCW) Level MeterThe Low-Cost FMCW Level Radar This device is a non-contact radar level meter that uses FMCW technology. It measures distance, level and volume of liquids and pastes. It is ideal for measuring the level of corrosive products with its PP or PTFE antenna options. Industries • Chemical market • Oil & Gas • Power • Food • Wastewater • Metals, Minerals & Mining Applications - Level, Volume, and Flow • Storage tanks • Process tanks • Open channel flow (if PACTware™ software tool is used) • River level AMETEK’ DREXELBROOK www.Drexelbrook.com

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Radar (FMCW) Level Meter Modular Design Compact / Vertical version • The converter is vertical. It is attached directly to the process connection (compact version). • For installation of the device on the ground or in a recess. • The optional LCD display is attached to the top or the side of the device. Compact / Horizontal version • The converter is horizontal. It is attached directly to the process connection (compact version). • This version is ideal for installation in areas with low roof clearances. For locations where it is easier to read data on the optional LCD display if the converter...

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Radar (FMCW) Level Meter 1. Level measurement of liquids The level meter can measure the level of a wide range of liquid products on a large variety of installations within the stated pressure and temperature range. It does not require any calibration: it is only necessary to do a short configuration procedure. 2. Volume (mass) measurement A strapping table function is available in the configuration menu for volume or mass measurement. Up to 30 volume (mass) values can be related to level values. For example: Level 1= 2 m / Volume 1= e.g. 0.7 m³ Level 2= 10 m / Volume 2= e.g. 5 m³ Level 3= 20...

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Radar (FMCW) Level Meter Antenna Selection The graphs below show which antenna to select for the application based on: • D, the measuring range, • εr, is the dielectric constant of the product being measured Figure 1-1: Selection of antenna (graph of distance in m against εr) Figure 1-2: Selection of antenna (graph of distance in ft against εr) 1 - Tank height / Measuring range [m] 2 - Tank height / Measuring range [ft] 3 - εr for storage tanks with smooth product surface 4 - εr for process tanks without agitator or foam 5 - All antennas: - DN80/3¨ and DN100/4¨ Metallic Horn antenna: only for...

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DR5200 2-Wire / 10GHz Radar (FMCW) Level Meter Specifications

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DR5200 2-Wire / 10GHz Radar (FMCW) Level Meter AMETEK DREXELBROOK www.Drexelbrook.

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DR5200 2-Wire / 10GHz Radar (FMCW) Level Meter Specifications Installation conditions

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DR5200 2-Wire / 10GHz Radar (FMCW) Level Meter

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DR5200 2-Wire / 10GHz Radar (FMCW) Level Meter 1 If the process connection temperature is more than 150°C/ 302°F and the device has Kalrez® 6375 or FKM/FPM gaskets, the device will also have an high temperature extension between the converter and the process connection. Kalrez® is a registered trademark of DuPont Performance Elastomers L.L.C.The process connection temperature must agree with the temperature limits of the gasket ma- terial. 2 Metaglas® is a registered trademark of Herberts Industrieglas, GMBH & Co., KG 3 HART® is a registered trademark of the HART Communication Foundation

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Radar (FMCW) Level Meter DR5200 - 2-Wire / 10GHz Radar (FMCW) Level Meter DIMENSIONS Housing, process connection and antenna options Figure 2-15: Housing, process connection and antenna options 1 Housing options. From left to right: compact converter with horizontal housing, compact converter with vertical hous- ing, and remote converter (top) and antenna housing (bottom) 2 Process connection options. From left to right: flange connection for PTFE Wave Horn antenna, threaded connection for PP Wave Horn antenna, flange connection for Metallic Horn and Wave Guide antennas, flange connection with...

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(1) The HT extension is only for Metallic Horn and Wave Guide antennas. It is attached between the signal converter and the flange if the process connection temperature is +302...+482°F. (2) These are the length options for the straight antenna extension. For data about the dimensions of “S” and “L” extensions, refer to the illustrations that follow. (3) Other antenna lengths are available: 15.59", 19.53" or 23.46". These options are for tanks with long nozzles. AMETEK’ DREXELBROOK www.Drexelbrook.com

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DR5200 4 DR5200 C/F Non-Contact Radar (FMCW) Level Meter 0 Without 1 SIL2 (for the compact version (C) with a 4...20 mA output only) 4 CRN (Canadian Registration Number) 5 CRN + SIL2 (for the compact version (C) with a 4...20 mA output only) Continued on next page DREXELBROOK www.Drexelbrook.com

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316L / Metallic horn (sheet metal) DN80 (3") 316L / Metallic horn (sheet metal) DN100 (4") 316L / Metallic horn (sheet metal) DN150 (6") 316L / Metallic horn (sheet metal) DN200 (8") PP / Wave Horn, maximum socket length 200 mm / 7.9" PTFE / Wave Horn, maximum nozzle length 200 mm / 7.9" 316L /Metallic wave guide <1m (3.28 ft) 316L /Metallic wave guide <1.5m (4.92 ft) 316L / Metallic wave guide <2m (6.56 ft) 316L / Metallic wave guide <2.5 m (8.2 ft) 316L / Metallic wave guide <3m (9.84 ft) 316L / Metallic wave guide <3.5 m (11.48 ft) 316L / Metallic wave guide <4 m (13.12 ft) 316L / Metallic...

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Radar (FMCW) Level Meter Model Numbering - Continued Material and Antenna extension 0 PTFE, antenna extension for maximum nozzle length 300 mm / 11.8¨ - Note 3 PTFE, antenna extension for maximum nozzle length 400 mm / 15.7¨ - Note 3 PTFE, antenna extension for maximum nozzle length 500 mm / 19.7¨ - Note 3 316L / 100 mm (4¨) for the Metallic Horn antenna option only - Note 3 316L / 200 mm (8¨) for the Metallic Horn antenna option only - Note 3 316L / 300 mm (12¨) for the Metallic Horn antenna option only - Note 3 316L / 400 mm (16¨) for the Metallic Horn antenna option only - Note 3 316L / 500...

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DR5200 Series

DR5200 Series

Catalog excerpts

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