T-1-CPF Hydraulic Comparator Manual
27Pages

Type T Series Operation Manual for T-1, T-1-CPF, and Systems F

Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Features and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings, Cautions, and Notes . . . . . . . . . . . . . . . . . . . . . . . . . ....

Overview INTRODUCTION     The Type T Series hand pump, mounted on a drip pan with a manifold assembly, is capable of producing pressures up to 1000 bar/15 000 psi. These units are self-contained pressure sources designed to test instruments. They may be used to calibrate pressure gauges or to set hydraulic relief valves and pressure switches. These units produce pressure to test components or systems, and work independently of other pressure sources. CPF versions include Crystal Pressure Fittings (CPF), which allow users to produce leak-free seals without tools or thread tape. CPF fittings...

FEATURES AND PARTS LISTS     The Type T Series hand pump may be ordered with either oil or a water/alcohol mixture as the pressure medium. There are three available seal packages for the system: Buna-N, Viton®, and EPT. The Type T Series hand pump features a dual pressure port manifold, fine adjust, vent valve, and dual volume control for rapid pressure increase at lower pressures and easier pumping at higher pressures. Parts Included with Pump (T-1) Fine Adjust XXReference and Device Under Test Pressure Ports 15/16-20 Male to 1/4" NPT Female Adapter Check Valve Plug Description 15/16-20...

Parts Included with Pump Systems for JOFRA Reference Indicators System F FWB (T-1) 15/16-20 Male to 1/4" NPT Female Adapter 15/16-20 Male to 1/2" NPT Female Adapter 1/4" NPT Male to 1/4" BSP Female Fitting 1/4" NPT Male to 1/8" BSP Male Fitting 1/4" BSP Female to 1/8" BSP Male Fitting Test Leads; Red & Black, including clips Pack Tape (1 roll) Shoulder Strap Aluminum Carrying Case Part Number Hydraulic Fluid Type T Series Pump Systems are only available delivered empty. You will still need to specify what fluid type you are going to use (for example; FOV for Oil or FWV for Water). Ordering...

Parts Included with Pump Systems for Crystal Reference Indicators Hydraulic Fluid Type T Series Pump Systems are only available delivered empty. You will still need to specify what fluid type you are going to use (for example; FOV for Oil or FWV for Water). Part Number CPF Male to 15/16-20 Male Adapter CPF Female to 1/4" NPT Female Fitting 1/8" MPT Fitting (for 30 Series Calibrator) Test Leads; Red & Black, including clips Pack Tape (1 roll) Shoulder Strap Aluminum Carrying Case * The MPF-1/8MPT fittings and 1351 Test Leads are included only with Pump Systems for the 30 Series Calibrator....

Safety Instructions WARNINGS, CAUTIONS, AND NOTES • Do not connect any external pressure source to this instrument. This unit is designed to test pressure measuring devices connected to the manifold only. Pressure from an external source can result in explosion of the liquid reservoir and possible bodily injury. • This pump produces pressure up to 15 000 psi. The pressure rating of tubing and fittings used to connect the pump to the test device should exceed 15 000 psi. • To prevent the reservoir from overflowing upon venting, the volume of oil pumped should never exceed the reservoir...

Setup ASSEMBLY     1 Open the vent valve. 2 Attach the pressure manifold to the pump body. Manifold Assembly Type T Pump Operation Manual

3 Close the vent valve. Note: If using the T-1-CPF, fill with test fluid through the gauge connections. This may take approximately 15 minutes. Note: It may be necessary to prime the pump, particularly for first time use, or if the pump has been inactive for an extended period of time. Refer to Priming on page 9 for instructions on priming the pump. 4 Pull the pump handle to the top of its stroke. 5 Pull out the valve rod selector to select the low pressure/high volume setting. 6 Gently operate the pump handle until test fluid fills the top of the pressure ports on the pressure manifold....

Operation and Maintenance GENERATING PRESSURE     Note: It may be necessary to prime the pump, particularly if the pump has been inactive for an extended period of time. Refer to Priming on page 9 for instructions on priming the pump. 1 Check that the vent fill plug is fully open by turning it counter-clockwise. 2 Open the vent valve. Open the vent plug… then open the vent valve. 3 Set the valve rod selector to control your desired fluid output volume. Low Pressure/ High Volume High Pressure/ Low Volume !!CAUTION: Only move the valve rod selector while the pump handle is stationary, in the...

4 Zero the reference indicator and the device under test. 5 Close the vent valve. 6 Operate the pump handle to achieve a system pressure close to, but less than, your desired target pressure. 7 Pull the pump handle to the top of its stroke. 8 Push in the valve rod selector to select the high pressure/low volume setting. 9 Wait for the pressure to stabilize. 10 Carefully push down the pump handle to achieve the target pressure. Note: Below 3500 psi, you may also use the fine adjust knob for small pressure adjustments. 11 After obtaining your readings, open the vent valve to vent the system....

3 Pull the pump handle to the top of its stroke. 4 Open the vent valve. 5 Pull out the valve rod selector to select low pressure/high volume. Open the vent valve… then select low pressure/high volume. 6 Pump ten full strokes. 7 Close the vent valve 8 Continue pumping to verify the low pressure/high volume setting operates properly and that the pump holds pressure. 9 Open the vent valve. 10 Pump ten more strokes. 11 Remove the high pressure/low volume check valve plug. Type T Pump Operation Manual