IntroductionThe AMETEK JOFRA RTCt
Calibrator is a high-performance tool for industrial temperature calibration, featuring patented technologies for temperature uniformity and real-time calibration adjustments. It includes a touchscreen interface and intelligent recalibration alerts.
Manual Structure
The manual is organized into 11 sections covering setup, operation, service, maintenance, technical specifications, and accessories, with safety instructions highlighted.
Safety Instructions
Safety symbols indicate potential hazards and minor risks, emphasizing the importance of following guidelines to ensure safe use.
Setting Up the Calibrator
Instructions include preparing dry-block and liquid bath calibrators, selecting insertion tubes, and handling sensors, with specific guidelines for RTCt-168 models.
Calibrator Interface
Details on navigating the interface, including screens and input/output connections, are provided, with specific input sections for models B and C.
Operating the Calibrator
Guidelines for starting the calibrator, setting temperatures, running calibrations, and saving results are included, along with auto calibration and switch test setup procedures.
System and Communication Setup
Instructions for configuring system settings, including volume, calibration intervals, language, date, time, and communication settings (LAN, WLAN, remote access) are provided.
After Use and Maintenance
Guidelines for storing, transporting, and maintaining the calibrator, including cleaning and replacing fuses, are included. Error messages and service return procedures are also covered.
Technical Specifications and Accessories
Technical specifications and a list of available accessories are provided, along with contact information for further assistance.
Product Overview
The document describes various models of JOFRA RTCt temperature calibrators, including RTCt-157 and RTCt-168 series, with different configurations.
Certifications
AMETEK Denmark A/S is ISO-9001 and ISO-17025 certified, with calibrators conforming to CE standards.
Warranty
The calibrators come with a two-year warranty against defects, excluding damage from tampering or corrosive conditions.
Receiving and Setup
Upon receiving the calibrator, users should verify all parts against the provided list and follow specific precautions for handling liquids in RTCt-168 models.
Handling and Maintenance
Instructions include proper handling of surfaces, ensuring the calibrator is dry before use, and guidelines for cleaning and transporting the device.
Warnings and Cautions
Warnings cover the use of silicone oil and handling of hot surfaces, while cautions include ensuring the internal fan is operational and managing cables safely.
Conclusion
The document provides comprehensive guidelines for the safe and effective use of JOFRA RTCt temperature calibrators, emphasizing adherence to safety standards and proper handling procedures.
Setting up the Calibrator for Use- Warnings: Indoor use only, not suitable for wet or hazardous areas, and must be connected to a mains outlet with a protective earth connection.
- Positioning: Ensure clearance to prevent fire hazards and avoid using heat transfer liquids in dry-block calibrators.
- Preparation: Place the calibrator on a stable surface, ensure the internal fan has a free air supply, and check the fuse size corresponds to the applied voltage.
Choosing an Insertion Tube- Selection: Insertion tubes should match the sensor diameter for optimal performance.
- Specifications: Undrilled tubes can be customized, but dimensions must be precise to avoid calibration errors.
Inserting the Sensors- Procedure: Insert sensors carefully, ensuring the DLC sensor is placed in the designated hole.
- Safety: Avoid touching hot surfaces and ensure the insertion tube is cooled before removal.
Preparing the Liquid Bath Touch Calibrator (RTCt-168 A/B/C)- Warnings: Use only recommended liquids to avoid toxic fumes and ensure proper ventilation.
- Setup: Place the calibrator on a stable surface and assemble the sensor basket correctly.
Specifications and Procedures
Instructions for using a calibrator with liquids emphasize proper ventilation and handling according to MSDS and local regulations. Users are warned against pouring cold liquids into hot wells and mixing water with hot oil.
Warnings and Cautions
Warnings include fire hazards if used outside specified temperature ranges, and cautions include avoiding overfilling the well and ensuring the sensor is clean and dry.
Selection of Liquids
Appropriate liquids should be selected for calibration tasks to avoid damage, with silicone oil recommended for specific temperature ranges.
Handling of Lids and Sensors
Keeping the lid on during calibration is recommended for temperature stability, with instructions for drilling holes to accommodate different sensor sizes.
External Reference Sensors
Compatible JOFRA STS Reference sensors are listed, with guidance on using configuration software to update calibration information.
Calibrator Interface
The interface includes a Welcome Screen, Menu Screen, and Calibration Screen, with real-time status information.
Safety and Maintenance
Users are warned against handling hot liquids and advised on proper responses to liquid fires.
Calibration Screen Temperature Values
Key temperatures displayed include TRUE Temperature and SET Temperature, with additional temperatures for B models.
Stability of Temperature Values
Stability is indicated by messages such as "No check for stability" and "Stable," with DLC temperature reading tolerance similarly indicated.
Graph Indications
The calibrator graphs include a Temperature Graph and a DLC-indicator, operating in modes like New Temperature Mode and Stability Mode.
Input/Output Connections
Includes USB ports, Ethernet, and a Wifi slot, with various connections for thermocouples and sensors.
Operating the Calibrator
Operations can be conducted directly or via a web browser, with the Menu screen providing access to all functions.
Calibration
Manual calibrations can be performed by setting temperatures, with TRUE parameters adjustable for internal or external references.
Stability Tolerance and Time Settings
Stability tolerance can be set as low as ±0.001°C, with stability time adjustable between 1 to 99 minutes.
Setting DLC Parameters
DLC parameters are set via the calibration screen, with the DLC function enabled for active load compensation.
Auto Calibration
Available for B models, allowing semi-automatic calibration using workorders created with the "JOFRACAL" PC program.
Running a Calibration
The calibration process involves pressing "Start," configuring work order settings, and proceeding through steps, with results displayed upon completion.
Auto Step Setup
Allows automatic stepping through calibration temperatures, with parameters including the number of steps and hold time.
Calibration Procedures and Setup
1. Auto Step Test Results
Results are displayed and stored, showing TRUE and SENSOR temperatures for each step.
2. Switch Test Setup
Specific to B models, this function locates switch temperatures of a thermostat.
3. Running a Switch Test
Parameters such as Start temperature and Slope rate can be set, with results available during and after the test.
4. Switch Test Results
Results show temperatures when the thermostat opens and closes, with hysteresis calculated.
5. Temperature Configuration
Allows selection of temperature units and configuration of storage temperature and dehumidification.
6. System Setup
Includes setting volume, calibration interval, language, date, time, and time zone.
7. Stirrer Speed (RTCt-168 A/B/C only)
Adjustable from 0 to 100, with normal settings between 30 and 40.
8. Saving and Exporting Results
Results can be saved internally or exported via USB, with memory holding up to 50 results.
9. Important Notes
Emphasizes the importance of correct setup and parameter selection for accurate calibration results.
Access Code Management
Procedure for managing access codes, with options to bypass the code for easier access.
Browser Access Settings
Instructions for setting browser access directly from the calibrator, with remote access privileges customizable.
Communication Setup
Involves configuring LAN and WLAN settings, with DHCP as the default mode.
Subnet Mask and Wifi Connections
Details on subnet mask configurations and using Wifi connections via an external USB dongle.
Remote Access and Privileges
Allows supervision and control of the calibrator via a web browser, with remote access privileges manageable.
About/Status and User Manual
Information on accessing calibrator details and navigation tips for accessing help content.
Storing and Transporting the Calibrator
Guidelines for safely storing and transporting the calibrator, with specific warnings for handling silicone oil.
Emptying the Well (Liquid Bath Only)
Precautions for emptying the well, including cooling the liquid to ambient temperature and cleaning the sensor basket.
Error Messages (List of Alarms)
Errors detected by the software will display on the screen, with most requiring reporting to the distributor or service department.
Returning the Calibrator for Service
Include a completed service information form when returning the calibrator for service, ensuring the product is decontaminated if exposed to hazardous substances.
Maintenance
Replacing the Main Fuses: Ensure the calibrator is off before servicing, using specified fuses only.
Cleaning: Switch off and cool down the calibrator before cleaning, using compatible cleaning agents.
Maintenance and Cleaning Procedures- Insertion Tube: Must be kept clean and free of textile fibers.
- Well: Keep clean by removing dust and fibers with compressed air.
- Stirring Magnet and Sensor Basket: Clean with dry paper towels.
- Sensor-under-test: Clean thoroughly with dry paper towels.
Calibration and Adjustment- Annual calibration is recommended at AMETEK Denmark A/S or an accredited lab.
STS-reference Sensor Maintenance- Use CON050 software to update calibration information.
DLC-sensor Maintenance- Use CON050 software for calibration updates.
Overtemperature Function Testing- Test annually by setting the maximum temperature and reducing the set temperature to ensure proper function.
Technical Specifications- Mechanical: Dimensions, weight, and bore specifications are provided for RTCt-156 A/B/C models.
- Power Supply: Compatible with 115 VAC and 230 VAC, 50/60 Hz.
- Communication Interfaces: Includes USB, Ethernet, and Wi-Fi options.
- Environmental: Suitable for indoor use, with specified temperature and humidity ranges.
- Readout and Thermal Specifications: Detailed specifications for resolution, temperature units, and well uniformity.
Mechanical Specifications RTCt-157 A/B/C- Dimensions: 362 x 171 x 363 mm
- Weight: RTC-157 A: 10.3 kg, RTC-157 B/C: 10.4 kg
- Shipping dimensions: 520 x 320 x 460 mm (cardboard box), 550 x 440 x 610 mm (carrying case)
- Shipping weight: 21.6 kg in cardboard box, 33.2 kg in carrying case
- Bore diameter/depth: ø30 mm / 150 mm
- Power supply: 115 VAC / 230 VAC, 50/60 Hz
- Power consumption: 350 VA
- Communication interfaces: USB A, USB B, RJ45, Wi-Fi 802-11ac
- Environment: Indoor use, 0-40°C operating temperature, 0-90% RH, up to 2000 m altitude
Thermal Specifications RTCt-157 A/B/C- Temperature range: Max 155°C, Min -57°C at 0°C ambient
- Axial uniformity varies with sensor load and temperature range
- Long term drift: ±0.040°C at 155°C, ±0.020°C at 23°C, ±0.040°C at -45°C
- Stability: ±0.005°C
- Accuracy: Internal reference ±0.11°C, External reference ±0.060°C
- Heating and cooling times vary with temperature range
Mechanical Specifications RTCt-168 A/B/C- Dimensions: 366 x 171 x 363 mm
- Weight: RTC-168 A: 10.9 kg, RTC-168 B/C: 11.0 kg
- Shipping dimensions: 520 x 320 x 460 mm (cardboard box), 550 x 430 x 660 mm (carrying case)
- Shipping weight: 23.0 kg in cardboard box, 34.2 kg in carrying case
- Bore diameter/depth: Ø63.8 mm / 160 mm
- Power supply: 115 VAC / 230 VAC, 50/60 Hz
- Power consumption: 400 VA
- Communication interfaces: USB A, USB B, RJ45, Wi-Fi 802-11ac
- Environment: Indoor use, 0-40°C operating temperature, 0-90% RH, up to 2000 m altitude
Thermal Specifications RTCt-168 A/B/C- Temperature range: Max 165°C, Min -30°C at 0°C ambient
- Axial uniformity varies with sensor load and temperature range
- Long term drift: ±0.040°C at 165°C, ±0.020°C at 23°C, ±0.040°C at -30°C
- Stability: ±0.01°C
- Accuracy: Internal reference ±0.18°C, External reference ±0.070°C
- Heating and cooling times vary with temperature range
Thermal Specifications – Liquid Bath RTCt-168 A/B/C- Temperature Range: Maximum 165°C, Minimum -30°C at ambient temperatures of 0°C and 23°C, and -17°C at 40°C.
- Axial Uniformity: Varies by well size with uniformity ranging from ±0.010°C to ±0.050°C across different temperature ranges.
- Radial Uniformity: Consistent at 0.015°C at 165°C and -20°C, with slight variation at -30°C.
- Influence from Load: 0.10°C at 165°C and 0.04°C at -30°C, reduced with external reference.
- Long Term Drift: ±0.040°C at 165°C and -30°C, ±0.020°C at 23°C.
- Stability and Accuracy: Stability at ±0.01°C, with total accuracy varying based on calibration method.
Thermal Specifications – Liquid Container RTCt-168 A/B/C- Temperature Range: Maximum 160°C, Minimum -30°C at ambient 0°C, -26°C at 23°C, and -13°C at 40°C.
- Axial Uniformity: Similar to liquid bath specifications, with slight variations in uniformity across different well sizes and temperature ranges.
- Radial Uniformity and Load Influence: Similar specifications as the liquid bath, with slight differences in load influence values.
- Long Term Drift and Stability: Consistent with liquid bath specifications, with a time to stability of 35 minutes.
Technical Specifications – B Models Only- Input Specifications: Includes mA, voltage, thermocouple, RTD, switch test, and reference inputs with detailed signal ranges, resolutions, accuracies, and temperature coefficients.
- Accuracy: Detailed accuracy specifications for various thermocouple types and RTD types, with specific values at different temperatures.
Accuracy Specifications for RTD Sensors
1. Pt400(90)385: Accuracy ranges from ±0.071°C at -200°C to ±0.143°C at 850°C.
2. Pt200(90)385: Accuracy ranges from ±0.141°C at -200°C to ±0.246°C at 850°C.
3. Pt100(90)385: Accuracy ranges from ±0.011°C at -200°C to ±0.041°C at 850°C.
4. Pt50(90)385: Accuracy ranges from ±0.020°C at -200°C to ±0.055°C at 850°C.
5. Pt10(90)385: Accuracy ranges from ±0.094°C at -200°C to ±0.164°C at 850°C.
6. Pt1000(06)391: Accuracy ranges from ±0.030°C at -200°C to ±0.082°C at 850°C.
7. Pt500(06)391: Accuracy ranges from ±0.056°C at -200°C to ±0.120°C at 850°C.
8. Pt100(90)391: Accuracy ranges from ±0.272°C at -200°C to ±0.498°C at 1100°C.
9. Pt50(90)391: Accuracy ranges from ±0.019°C at -200°C to ±0.065°C at 1100°C.
10. Pt100(90)392: Accuracy ranges from ±0.010°C at -200°C to ±0.033°C at 630°C.
11. M100(90)428: Accuracy ranges from ±0.011°C at -200°C to ±0.018°C at 200°C.
12. M50(90)428: Accuracy ranges from ±0.020°C at -200°C to ±0.028°C at 200°C.
13. M100(90)426: Accuracy ranges from ±0.014°C at -50°C to ±0.019°C at 200°C.
14. M53(68)426: Accuracy ranges from ±0.022°C at -50°C to ±0.027°C at 200°C.
15. M50(90)426: Accuracy ranges from ±0.023°C at -50°C to ±0.028°C at 200°C.
16. H100(90)617: Accuracy ranges from ±0.012°C at -60°C to ±0.010°C at 180°C.
17. H120(90)672: Accuracy ranges from ±0.012°C at -60°C to ±0.010°C at 180°C.
18. Pt100 MILL: Accuracy ranges from ±0.011°C at -200°C to ±0.040°C at 850°C.
19. YSI-400: Accuracy ranges from ±0.002°C at 15°C to ±0.005°C at 50°C.
20. Pt100 Reference Input: Accuracy ranges from ±0.006°C at -200°C to ±0.023°C at 850°C.
Standards and Approvals
1. EMC Directive (2014/30/EU): EN 61326-1: 2019.
2. Low Voltage Directive (2014/35/EU): EN61010-1:2019 and EN61010-2-010:2019.
Patents
1. RTCt models B and C: Patented DLC system (EP2350588/US8801271).
2. RTCt-168: Patented calibration system (EP4148405).
Accessories
Includes fuses, tools, insulation collars, carrying cases, mains cables, thermocouple plugs, USB cables, software, calibration kits, and more.
Contact Information
AMETEK Denmark A/S and various international contacts are listed for support and inquiries.