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RTC Temperature Calibrator Reference Manual

RTC Temperature Calibrator Reference Manual
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RTC Temperature Calibrator Reference Manual

Product catalog summary
Introduction
The AMETEK JOFRA RTC Calibrator is an industrial temperature calibrator designed for on-site use, known for its speed, reliability, and efficiency. The manual covers models RTC-156, RTC-157, RTC-158, RTC-159, RTC-168, RTC-187, RTC-250, and RTC-700, each with versions A, B, and C, featuring different sensor and reference inputs.
Manual Structure
The manual is divided into 11 sections, detailing setup, operation, servicing, and maintenance, including technical specifications and accessories.
Safety Instructions
Safety symbols highlight important instructions and potential risks. Warnings indicate significant injury or damage risks, while cautions refer to minor risks.
Setting Up the Calibrator
Instructions for preparing dry-block and liquid bath calibrators, including choosing insertion tubes and handling sensors, with specific guidelines for models RTC-158/168/250 A/B/C.
Calibrator Interface
Explains keypad functions, display information, and input/output connections, covering specific input sections for B and C versions.
Operating the Calibrator
Describes operating principles, menu navigation, starting the calibrator, setting temperatures, and running calibrations, including switch tests and sensor setups.
After Use
Guidelines for storing and transporting the calibrator, with specific instructions for dry-block and liquid bath models.
Error Messages
Includes a list of alarms and error messages for troubleshooting.
Maintenance
Procedures include replacing fuses, cleaning, and calibrating the instrument, with specific maintenance for STS-reference and DLC-sensors.
Technical Specifications
Detailed specifications for each model.
Accessories
A comprehensive list of available accessories.
Specifications and Features
The RTC series includes patented cooling technologies for models RTC-700 and RTC-159, offering a broad temperature range. Features include automatic reference sensor protection and selectable operation modes.
Certifications
AMETEK Denmark A/S is ISO-9001 certified. The calibrators conform to CE labels, complying with EMC, Low Voltage, and RoHS Directives.
Warranty
The instrument is warranted for two years against defects, excluding tampering, abuse, or exposure to corrosive conditions.
Receiving Instructions
Check all parts against the provided list upon receiving the calibrator. Contact the dealer for any missing or damaged parts.
Handling and Safety Precautions
Use only recommended oils, exercise caution with hot fluids, and ensure proper storage and handling of insertion tubes.
Specifications and Safety Precautions
Use recommended heat transfer fluids in liquid bath calibrators and ensure proper ventilation.
Setup Procedures
Place the calibrator on a stable surface, ensure air supply to the internal fan, and verify fuse size and earth connection.
Fluid Handling and Recommendations
Use proper ventilation when handling fluids and avoid pouring cold fluids into a hot well.
Calibration and Sensor Handling
Ensure sensors are clean and dry before insertion and handle hot surfaces with care.
Calibrator Interface
Includes numeric keys, menu keys, arrow keys, and an enter key for navigation and selection.
Stability Indicator
A yellow symbol indicates instability, while a green symbol shows stability.
Reference Sensor Info
Displays the serial number of the external reference sensor.
Sensor Under Test
Shows the value and type of the sensor under test.
Temperature Readings
Explains the display of various temperature readings, including TRUE, SET, SENSOR, and Ext. TRUE temperatures.
Stability of Temperature Values
Stability is indicated by messages such as 'Not stable', 'Time to stable', and 'Stable'.
Input/Output Connections
Describes communication connections, including USB ports, Ethernet, and SD-card slots.
Operating the Calibrator
Operated using horizontal and vertical menu lists, with numeric keys and arrow keys for navigation.
Setting the Temperature
Instructions for setting the temperature using the 'Set Temperature' function.
Calibration
Available for B versions only, allowing automatic calibrations using workorders created with the 'JOFRACAL' PC program.
Calibration Results Management
Upon completion of a calibration, a green check mark indicates success. Users can save or discard results.
Viewing Calibration Results
Results can be viewed by selecting 'Results' from the Workorder List menu.
Displaying Calibration Information
Calibration information is organized within work orders created on a PC.
Deleting Workorders
Workorders can be deleted from the Workorder List menu.
Switch Test Menu
Specific to B versions, used to locate switch temperatures of a thermostat.
Running a Switch Test
Ensure the switch is connected before starting the test.
Auto Step Menu
Automates calibration across a range of temperatures.
Running an Auto Step Calibration
Parameters are set in the Auto Step Setup menu.
Sensor Setup Menu
Users can configure sensor settings, including stability time and parameters for reference sensors.
Temperature Conversion
Outlines the conversion of inputs to temperatures using thermocouples, voltage, current, and RTD.
Model Selection
Users can toggle between various thermocouple and RTD models.
Cold Junction Compensation
For thermocouples, compensation can be set to 'auto' or 'manual'.
Voltage and Current Span
Users can set minimum and maximum values for voltage and current spans.
RTD Wire Selection
The number of wires for the sensor under test can be selected.
Stability Criteria
Stability checks can be applied to both the reference sensor and the sensor under test.
Viewing Reference and DLC Data
Calibration data for reference and DLC sensors can be accessed via the sensor setup menu.
Calibrator Setup
Users can edit calibration settings, including temperature units and access codes for security.
Temperature Resolution
Resolution settings include options like SET, READ, TRUE, SENSOR with varying decimal precision.
Sound and Operating Mode
Sound can be toggled on/off with adjustable volume. Operating modes include 'Fast' and 'Silent'.
Recalibration Interval
Users can set recalibration intervals between 1 and 99 months.
Language and Date/Time Settings
Language can be changed, and date/time can be set using specific formats.
Saving and Loading Setups
Users can save up to 10 setups.
Stirrer Speed
For specific models, stirrer speed can be set between 0 and 100.
Information and About Screens
Status summaries and calibrator information can be accessed.
Simulation Mode
A training mode simulates heating/cooling without actual temperature changes.
Post-Use Guidelines
Instructions for storing and transporting the calibrator.
Transporting the Liquid Bath Calibrator
Ensure the fluid is cooled to near ambient temperature before transport.
Emptying the Well
For long-term storage, remove the fluid from the well.
Error Messages
Error messages are displayed on the screen for troubleshooting.
Returning the Calibrator for Service
Include a completed service information form when returning the calibrator for service.
Maintenance
Replace main fuses with specified types and ratings. Clean the calibrator using water or isopropyl alcohol.
Maintenance and Cleaning Procedures
Ensure the insertion tube and well are dried by heating the calibrator.
Calibration and Adjustment
Annual calibration is recommended.
STS-Reference Sensor Maintenance
Use the CON050 software to update calibration information.
DLC-Sensor Maintenance
Similar to the STS sensor, use CON050 software for updates.
Overtemperature Function Testing
Test annually by setting the calibrator to its maximum temperature.
Technical Specifications
Specifications for dry-block and liquid bath calibrators include dimensions, weight, power supply, communication interfaces, environmental conditions, and thermal specifications.
Thermal Specifications
Outlines the thermal specifications for RTC-157, RTC-158, and RTC-159 models.
Key Parameters
  • Axial uniformity ranges from ±0.01°C to ±0.12°C.
  • Temperature stability is maintained at ±0.005°C to ±0.01°C.
  • Accuracy is specified at ±0.10°C to ±0.18°C.
  • Heating and cooling times are provided for various temperature transitions.
Mechanical Specifications
Specific dimensions, weights, and bore specifications for RTC-158 and RTC-159 models.
Power and Communication
Devices operate on a mains voltage of 90-127VAC or 180-254VAC with a power consumption of 590 VA.
Environmental Conditions
Designed for indoor use, with an operating temperature range of 0-40°C and a humidity range of 0-90% RH.
Readout Specifications
Resolution is 0.001°C, and temperature units can be displayed in °C, °F, or K.
Additional Notes
Includes specifications for liquid baths and dry blocks.
Thermal Specifications - RTC-159 A/B/C
  • Temperature Range: -100°C to 155°C
  • Axial Uniformity: Varies with sensor load and dimensions.
  • Influence from Load: Up to 0.20°C at -100°C and 0.05°C at 155°C.
  • Stability and Accuracy: Stability is ±0.030°C, and accuracy is ±0.30°C.
  • Heating and Cooling Times: Heating from -100°C to 155°C takes 26 minutes.
Mechanical Specifications - RTC-168 A/B/C
  • Dimensions: 366 × 171 × 363 mm
  • Weight: RTC-168 A is 10.8 kg, RTC-168 B/C is 10.9 kg.
  • Power Supply: 90-127VAC / 180-254VAC, 47-63 Hz, 500 VA.
  • Communication Interfaces: USB A, USB B, SD card slot, RJ45.
  • Environmental Conditions: Indoor use, 0-40°C operating temperature.
Thermal Specifications - Dry Block RTC-168 A/B/C
  • Temperature Range: -30°C to 165°C
  • Axial Uniformity: Varies with sensor load.
  • Stability and Accuracy: Stability is ±0.01°C, and total accuracy is ±0.18°C.
  • Heating and Cooling Times: Heating from -30°C to 165°C takes 24 minutes.
Thermal Specifications - Liquid Bath RTC-168 A/B/C
  • Temperature Range: -30°C to 165°C
  • Axial Uniformity: Varies with sensor load.
  • Stability and Accuracy: Stability is ±0.01°C, and total accuracy is ±0.21°C.
  • Time to Stability: 15 minutes.
Thermal Specifications - Liquid Container RTC-168 A/B/C
  • Temperature Range: -30°C to 160°C
  • Axial Uniformity: Varies with sensor load.
  • Radial Uniformity: 0.015°C at 165°C and -20°C.
Temperature Specifications
Temperature influence from load varies with temperature. Long-term drift is ±0.04°C annually.
Mechanical Specifications (RTC-187 A/B/C)
Dimensions: 362 × 171 × 363 mm. Weight varies slightly between models.
Power Supply
Operates on 90-127VAC or 180-254VAC at 47-63 Hz, consuming 590 VA.
Communication Interfaces
Includes USB A, USB B, SD card slot, and RJ45 connections.
Environmental Conditions
Designed for indoor use, not suitable for wet or hazardous locations.
Thermal Specifications (RTC-187 A/B/C)
Maximum temperature is 180°C.
Mechanical Specifications (RTC-250 A/B/C)
Dimensions: 366 × 171 × 363 mm. Weight for RTC-250 A is 9.8 kg.
Thermal Specifications – Dry Block (RTC-250 A/B)
Maximum temperature is 250°C.
Thermal Specifications – Liquid Baths (RTC-250 A/B)
Maximum temperature is 250°C.
Mechanical Specifications (RTC-700 A/B/C)
Dimensions: 362 × 171 × 421 mm. Weight is 11.3 kg.
Power and Connection Specifications
Voltage range: 90-127VAC / 180-254VAC, Frequency: 47-63 Hz.
Environmental Conditions
Designed for indoor use only, not suitable for wet or hazardous locations.
Readout and Thermal Specifications
Resolution is 0.001°C/°F/K.
Technical Specifications for B Versions
Includes input specifications for mA, voltage, thermocouple, RTD, switch test, and reference inputs.
Accuracy Specifications
Detailed accuracy specifications are provided for various thermocouple and RTD types.
Input Specifications Accuracy
Accuracy varies for different RTD types across specified temperature ranges.
Standards
Complies with EMC and Low Voltage Directives.
Patents
Includes patented technologies for RTC models.
List of Accessories
Includes fuses, tools, insulation collars, silicone plugs, and more, each with a part number.
See more

Catalog excerpts

RTC Temperature Calibrator Reference Manual-1

SENSORS, TEST & CALIBRATION Reference manual Reference Temperature Calibrator Jofra RTC-156/157/158/159/168/187/250/700

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RTC Temperature Calibrator Reference Manual-2

Reference Manual Reference Temperature Calibrator JOFRA RTC-156/157/158/159/168/187/250/700 A/B/C  Copyright 2012 AMETEK Denmark A/S

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RTC Temperature Calibrator Reference Manual-3

About this manual…. • The structure of the manual This manual is divided into 11 sections. These describe how to set up, operate, service and maintain the calibrator. The technical specifications are described and accessories may be ordered from the list of accessories. Along with the calibrator, you should have received a user manual, which sets out the operating instructions for the instrument. It is designed to provide a quick reference guide for use in the field. Safety symbols This manual contains a number of safety symbols designed to draw your attention to instructions that must be followed...

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RTC Temperature Calibrator Reference Manual-6

Congratulations on your new AMETEK JOFRA RTC Calibrator! With this AMETEK JOFRA calibrator, you have chosen an extremely effective instrument, which we hope will live up to all your expectations. This RTC calibrator is a fast, timesaving, and reliable true industrial temperature calibrator designed for on-site use. Over the past many years, we have acquired extensive knowledge of industrial temperature calibration. This expertise is reflected in our products, which are all designed for daily use in an industrial environment. Please note that we are very interested in hearing from you, if you...

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RTC Temperature Calibrator Reference Manual-7

Patented temperature calibrator technology. • Patented DLC system that insures high uniformity in the calibration zone. All models. • Patented fast cooling technology. RTC-700 only. • Patented cooling technology giving the broadest temperature range for ultracooler calibrators. RTC-159 only. Beside patents the RTC series offers unique Jofra features and functions: • Automatic Reference sensor protection • Automatic Intelligent Recalibration Information - IRI • Selectable Silent or fast mode operation AMETEK Denmark A/S was ISO-9001 certified in September 1994 by Bureau Veritas Certification Denmark....

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RTC Temperature Calibrator Reference Manual-8

This instrument is warranted against defects in workmanship, material and design for two (2) years from date of delivery to the extent that AMETEK will, at its sole option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instruments subjected to tampering or, abuse, or exposed to highly corrosive conditions. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR...

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RTC Temperature Calibrator Reference Manual-9

• RTC-158/168/250 A/B/C only (liquid bath) - OPTIONAL : • 1 liquid bath kit consisting of : - 1 sensor basket with temperature equalizer tube - 2 lids for transportation / calibration (RTC-158/250) - 1 insulating ring for spill tray (RTC-168) - 1 stirring magnet remover (RTC-158/250) - 1 liquid drainage syringe - 1 oil material safety data sheet When reordering, please specify the part numbers according to the list of accessories, section 11.0. Optional parts can also be found in the list of accessories Caution Do not use the RTC-158/168 insulation plug (black POM) with the RTC-250 instrument...

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RTC Temperature Calibrator Reference Manual-10

Dimensioning drawings

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RTC Temperature Calibrator Reference Manual-11

Read this manual carefully before using the instrument! Please follow the instructions and procedures described in this manual. They are designed to allow you to get the most out of your calibrator and avoid any personal injuries and/or damage to the instrument. The screen menus shown in this manual represent the menus displayed when using a B-version. /v-®\ These calibrators contain Electrical and Electronic circuits and must be recycled or disposed of properly (in accordance with the WEEE Directive 2012/19/EU). • Always supply the calibrator using a power circuit which is separate from essential...

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RTC Temperature Calibrator Reference Manual-12

• Never use heat transfer fluids such as silicone, oil, paste, etc. in the dry-block calibrators. These fluids may penetrate the calibrator and cause electrical hazard, damage or create poisonous fumes. • The calibrator must be switched off before any attempt to service the instrument is made. There are no user serviceable parts inside the calibrator. • When cleaning the well or the insertion tube, REMEMBER to wear goggles when using compressed air in the dry-block calibrator and cleaning oil in the liquid bath calibrator. • Use protection shield when calibrating at high temperatures (RTC-700)...

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RTC Temperature Calibrator Reference Manual-13

• Liquid baths should only be operated by trained personal. • Heat transfer fluids must only be used in calibrators prepared as a liquid bath. If these fluids are heated above specified temperature they will create noxious or toxic fumes. Proper ventilation must be used. • To avoid hazards from treating fluids in a wrong manner, always reduce the "Max. SET-temperature allowed” in the CALIBRATOR SETUP MENU according to the specifications of the fluid to be used. If using a calibrator outside of the fluids specifications there is a risk of fire hazards, personal Injury or chemical release. By reducing...

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RTC Temperature Calibrator Reference Manual-14

To prevent this from happening, the insertion tube and the well must be dried. This is done by heating up the calibrator to min. 100°C/212°F until all water left has evaporated. Remove the insulation plug while heating up. It is very important that humidity in the well and insertion tube is removed to prevent corrosion and frost expansion damages. • Do not use the instrument if the internal fan is out of order. • Before cleaning the calibrator, you must switch it off, allow it to cool down and remove all cables. • Always place power cable and cables to attached accessories, such as sensors, in...

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RTC Temperature Calibrator Reference Manual-15

• Scratches and other damage to the insertion tubes should be avoided by storing the insertion tubes carefully when not in use. • The insertion tube must never be forced into the well. The well could be damaged as a result, and the insertion tube may get stuck. • Before using new insertion tubes for the calibration, the insertion tubes must be heated up to maximum temperature - 250°C (482°F) / 700°C (1292°F) - for a period of minimum 30 minutes (RTC-250/700 A/B/C only). • The insertion tube must always be removed from the calibrator after use. The humidity in the air may cause corrosion oxidation...

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