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P-018-CPF Hydraulic Comparator Manual

P-018-CPF Hydraulic Comparator Manual
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P-018-CPF Hydraulic Comparator Manual

Product catalog summary
Overview
The P-Series Screw Pump manual provides detailed guidance on operating the P016, P017, and P-018-CPF hydraulic screw pumps, designed for high-pressure generation in industrial precision pressure calibration. It emphasizes proper usage and optional components availability.
Features and Parts Lists
Includes detailed parts lists for each pump model, specifying components like removable plugs, seals, adapter fittings, and optional accessories such as fine adjust knobs and isolation valves. Hydraulic fluid requirements are also outlined.
Safety Instructions
Highlights the importance of avoiding physical damage, using the system as intended, and ensuring operation by trained personnel. Warns against using oxygen mediums and connecting external pressure sources.
Recommended Test Fluids and Mounting
Specifies hydraulic oil for P016, distilled water for P017, and either for P-018-CPF. Recommends fixed installation using provided mounting holes for regular use.
Operating Instructions
Provides detailed steps for generating pressure, including preparation, device connection, and pressure adjustment. Stresses the use of bonded seals and secure connections, with instructions for auxiliary reservoir connection if needed.
Specifications and Support
Includes specifications for each pump model, troubleshooting tips, maintenance guidelines, and support contact information. Outlines warranty terms and product return procedures.
Specifications
Operates within 0 to 350 bar / 0 to 5000 psi. O-ring materials: NBR 70 for P016 and P-018-CPF, EPDM 70 for P017. Pressure connections: 1/4" BSP Female for P016 and P017, Crystal CPF Male adapter for P-018-CPF. Dimensions: 366 x 195 x 105 mm, 3.7 kg.
Procedures
To pressurize, turn the spindle clockwise. Repeat steps 7-13 if additional fluid is needed. To vent, unscrew the vent valve to return excess fluid to the reservoir.
Connection Diagrams
Details various connectors and adapters, including BSP and NPT connections, with part numbers for ordering. Thread tape is required for certain connections.
Troubleshooting
For unstable pressure, ensure tight fittings and air-free test fluid. Adiabatic effects may cause temporary instability. Contact a distributor if issues persist.
Maintenance
Regular cleaning with a soft, damp cloth is recommended. Use isopropyl alcohol for heavily soiled instruments.
Fitting Kits and Spare Parts
Service kits, hoses, adapters, fittings, plugs, seals, and accessories are available with specific part numbers for different pump models.
Support and Contact Information
Provides contact details for AMETEK offices worldwide for support and product returns. An RMA is required for returns.
Warranty
One-year warranty against defects, excluding damage from tampering, abuse, or corrosive conditions. AMETEK disclaims other warranties and is not liable for incidental or consequential damages.
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Catalog excerpts

P-018-CPF Hydraulic Comparator Manual-1

P-Series Screw Pump Operation Manua_ TEST & CALIBRATION INSTRUMENTS

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P-018-CPF Hydraulic Comparator Manual-2

Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Features and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Cautions . . . . . . . . . . . . . . . . . . . . . . . . ....

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P-018-CPF Hydraulic Comparator Manual-3

Overview INTRODUCTION     The P-Series hydraulic screw pump you have chosen, is an extremely effective pressure pump, and we are confident that it will live up to your expectations. Over the course of many years, we have acquired extensive knowledge of industrial precision pressure calibration. This expertise is reflected in our products, all of which are designed for daily use in an industrial environment. If you have any ideas or suggestions for ways we might improve our products, we would be very interested in hearing from you. The P016, P017, and P-018-CPF hydraulic screw pumps are designed...

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P-018-CPF Hydraulic Comparator Manual-4

FEATURES AND PARTS LISTS     Parts List for all pumps Screw Pump Part Number 1/4" BSP Male Removable Plugs CPF Female to 1/4” NPT Female Adapter Fitting CPF Male to 1/4” BSP Male Adapter Fittings 1/4” BSP Female to 1/4” BSP Female Adapter Fittings 1/4” BSP Male to 1/4” BSP Male Banjo Connector 1/4” BSP Male Fine Adjust Isolation Valve Auxiliary Fluid Reservoir (with Vent Valve Lid) * Pump is delivered full of test fluid; water or oil. Auxiliary Fluid Reservoir ** Pump is delivered empty of test fluid; user must fill with water or oil. 1/4" BSP Male Removable Plug Reference Indicator Port Adjustment...

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P-018-CPF Hydraulic Comparator Manual-5

Parts Included with Pump Systems for JOFRA Reference Indicators System D DOX and DWX (P016 and P017) Part Number 1/4" NPT Male to 1/8" BSP Male Fitting 1/4" BSP Female to 1/8" BSP Male Fitting 1/4" BSP Female to 1/4" NPT Female Fitting 1/4" BSP Male to 1/4" BSP Male Banjo Connector 1/4" BSP Male Fine Adjust Test Leads; Red & Black, including clips Pack Tape (1 roll) Shoulder Strap Aluminum Carrying Case See Ordering a Pump System below. The pumps may be shipped drained by entering -E in the pump system ordering code. As standard, the P016 and P017 hydraulic screw pumps ship with their reservoir...

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P-018-CPF Hydraulic Comparator Manual-6

Parts Included with Pump Systems for Crystal Reference Indicators As standard, the P018 hydraulic screw pumps ship with their reservoir filled with hydraulic fluid. The pumps may be shipped drained by entering -E in the pump system ordering code. Part Number CPF Male to Screw Pump Adapter 1/4" BSP Female to 1/4" BSP Female Fitting CPF Female to 1/4" NPT Female Fitting CPF Female to 1/4" BSP Female Fitting 1/8" MPT Fitting (for 30 Series Calibrator) 1/4" BSP Male to 1/4" BSP Male Banjo Connector See Ordering a Pump System below. Hydraulic Fluid 1/4" BSP Male Fine Adjust Test Leads; Red & Black,...

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P-018-CPF Hydraulic Comparator Manual-7

Safety Instructions Please follow the instructions and procedures described in this manual. They are designed so that you get the most out of your pressure system and avoid any personal injuries and/or damage to the system. GENERAL CAUTIONS • Avoid knocking, bumping or dropping the pressure system. This can cause permanent damage to the system and loss of accuracy. • The pressure system must not be used for any purposes other than those described in this manual and for any application other than precision pressure calibration jobs. • The pressure system should only be used by TRAINED PERSONNEL....

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P-018-CPF Hydraulic Comparator Manual-8

Operating Instructions GENERATING PRESSURE     Follow these steps to use the pump. 1 Turn the spindle counterclockwise to the stop. 2 Loosen the adjustment screw and turn the banjo set to the desired position. Firmly tighten the screw. 3 Remove plugs using a 6mm Allen key, and fill with test fluid (if necessary). 4 Connect the optional extension tube, pressure hose, and other connection fittings, as needed. !!CAUTION: USE BONDED SEALS only, for attachment of any part or object directly to the manifold. Tighten all connections firmly. 5 Turn the spindle until test fluid is evident at the top of...

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P-018-CPF Hydraulic Comparator Manual-9

CONNECTING THE AUXILIARY RESERVOIR     Use the optional auxiliary reservoir if additional test fluid is required to fill the pressure system. Note: Use bonded seals. 1 Mount the isolation valves, auxiliary reservoir, and device under test per the example to the right. Vent Valve 2 Open both isolation valves. 3 Remove the lid of the reservoir by unscrewing the vent valve. 4 Fill the reservoir with desired media (hydraulic oil or distilled water). Device Under Test 5 Mount the reservoir lid and close the vent valve. Auxiliary Reservoir 6 Turn the spindle clockwise to pressurize the system. 7 To...

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P-018-CPF Hydraulic Comparator Manual-10

Connection Diagrams JOFRA REFERENCE INDICATORS Handheld Pressure Calibrator CALIBRATION INSTRUMENTS Industrial Pressure Indicator MKII 65R975 1/4" MBSP Fluid Reservoir Thread tape required 126025 1/4" FBSP/1/2" FBSP (to DPCJ Sensor) 60R135 1/4" MBSP Isolation Valve 11-90109 1/4" MBSP/1/4" FNPT 60R120 Bonded Seal 65P175 1/4" BSP Pressure Hose 65N000 1/4" BSP Extension Tube SPK-HPC-004 1/4" MBSP/1/4" MBSP Banjo Connector 60P013 1/4" MBSP Fine Adjust All parts are supplied as part of a pump system, or may be ordered separately. (All BSP connections require bonded seals.) P-Series Screw Pump Operation...

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P-018-CPF Hydraulic Comparator Manual-11

CRYSTAL REFERENCE INDICATORS Pressure Calibrator Digital Test Gauge 65R975 1/4" MBSP Fluid Reservoir Intrinsically Safe Thread tape required. 1/8" Quick Test NPT Female Additional NPT sizes available in non-CPF MP adapters 1/4" Quick Test NPT Female 1/4" NPT Female 1/4" Quick Test NPT Male Intrinsically Safe 1/8" Quick Test NPT Male Reference Recorder 1/2" Quick Test NPT Female Additional NPT sizes available in non-CPF MP adapters T-Union (Female) Bulkhead (Female to Female) M20 x 1.5 Quick Test Female SPK-HPC-004 * 1/4" MBSP/1/4" MBSP Banjo Connector for Foxboro, Rosemount, & Yokogawa 60R135...

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