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CTC Temperature Calibrator Reference Manual

CTC Temperature Calibrator Reference Manual
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CTC Temperature Calibrator Reference Manual

Product catalog summary
Introduction
The AMETEK JOFRA Compact Temperature Calibrator (CTC) is designed for industrial temperature calibration, providing fast, reliable, and accurate performance. It is suitable for on-site use and available in various models with features like reference sensor inputs.
Safety Instructions
Users must follow safety guidelines to prevent injury or damage. The calibrator is for indoor use only and should not be used in hazardous or wet environments. Proper grounding and power connections are essential.
Setting Up the Calibrator
Instructions include preparing the calibrator, selecting insertion tubes, and using external reference sensors to ensure optimal performance and accuracy.
Calibrator Interface
The interface features a keypad and display for monitoring temperature values and stability, with detailed input/output connections for effective operation.
Operating the Calibrator
The manual explains operating principles, including starting the calibrator, selecting reference sensors, and setting temperatures. Features like Auto Step and Switch Test functions enhance functionality.
Maintenance
Regular maintenance is crucial for longevity, including replacing fuses, cleaning, and calibrating the instrument. Specific instructions are provided for maintaining the STS-reference sensor.
Technical Specifications
Specifications for each model include temperature ranges and operational limits.
Accessories
A list of available accessories allows users to order additional parts as needed.
Safety Precautions
  • Never connect the calibrator to a voltage source during a test.
  • Hot insertion tubes should not be left unsupervised.
  • Use only specified insulation plugs and avoid modifications.
  • Ensure fuses have the specified current and voltage rating.
Handling Hot and Cold Surfaces
  • Avoid touching hot surfaces to prevent burns.
  • For CTC-155 models, avoid touching surfaces below 0°C to prevent frostbite.
Calibrator Setup
  • Designed for indoor use only.
  • Ensure proper earth connection and use approved power cords.
Insertion Tubes
  • Use JOFRA insertion tubes for optimal performance.
Sensor Insertion
  • Avoid using heat transfer fluids in dry-block calibrators.
External Reference Sensors
  • Compatible JOFRA STS Reference sensors are listed for various models.
Calibrator Interface
  • Keypad functions include navigation and editing modes.
Main Screen Temperature Values
Displays TRUE and SET temperatures, with stability indicated by messages like "Not stable" and "Stable."
Input/Output Connections
Includes USB 2.0 Device Port and Reference Sensor Input. Warning: Input terminals must not exceed 30V.
Operating the Calibrator
Operated using Function keys, Arrow keys, and Enter key. The System menu allows adjustments to settings like calibration intervals.
System Menu
Access to System Settings, Presets, System Info, Store, and Recall menus.
Starting the Calibrator
Switch on using the power control switch. Functions are accessible via soft keys F1-F4.
Selecting a TRUE Reference Sensor
Options include Internal and External reference sources.
Stability Setting
Stability criteria can be set for both internal and external references.
Selecting the Set-Temperature
Temperature can be set manually or by selecting a preset.
Auto Step Function
Allows automatic stepping through a range of calibration temperatures.
Running an Auto Step Test
Configure the number of steps, hold time, and step values.
Calibration Procedure
Follows a step-by-step process, holding for a specified time at each step.
Switch Test Function
Identifies the switch temperature of a thermostat using parameters like Start temperature and Rate of temperature change.
Storing and Transporting the Calibrator
Guidelines include switching off the calibrator before servicing and ensuring it cools below 50°C before storage.
Error Messages
Lists various error messages and their solutions, primarily involving contacting the distributor or AMETEK Denmark’s service department.
Returning the Calibrator for Service
Instructions include completing a service information form and using the original packaging.
Service Information
Template for customer and instrument data required for service requests.
Maintenance
  • Replacing Main Fuses: Ensure the calibrator is switched off before servicing.
  • Maintenance Mode: Access this mode to change system configurations.
  • Adjusting External Reference Input: Detailed procedures for adjusting external reference inputs.
  • Adjusting Temperature: Instructions for adjusting internal and external reference temperatures.
  • Cleaning: Guidelines for cleaning the calibrator and its components.
  • Calibration: Recommendation to return the calibrator for annual calibration.
  • STS-Reference Sensor Maintenance: Use configuration software to update calibration information.
Technical Specifications
  • Mechanical Specifications: Dimensions, weight, and bore details of the CTC-155 model.
  • Power Supply: Line voltage, frequency, and power consumption details.
  • Communication Interfaces: USB type B connection.
  • Environmental Conditions: Operating and storage temperature ranges, humidity, and altitude specifications.
  • Readout Specifications: Resolution and temperature units available.
  • Thermal Specifications: Maximum and minimum temperature capabilities under specified ambient conditions.
Thermal Specifications
  • CTC-155 A/C: Axial homogeneity varies with sensor load and temperature range.
  • CTC-350 A/C: Maximum temperature is 350°C.
  • CTC-652 A/C: Maximum temperature is 650°C.
  • CTC-660 A/C: Maximum temperature is 660°C.
  • CTC-1205 A/C: Maximum temperature is 1205°C.
Mechanical Specifications
  • Dimensions, weight, and bore diameter are specified for each model.
  • Power supply requirements include line voltage, frequency, and power consumption.
Environmental Specifications
  • Operating and storage temperature ranges are 0-50°C and -20-50°C, respectively.
  • Humidity range is 5-90% RH, non-condensing.
  • Protection class is IP10, and altitude range is 0-2000 m.
Communication Interfaces
  • USB type B connections are used for communication.
Standards
  • Compliance with EMC Directive 2014/30/EU and Low Voltage Directive 2014/35/EU.
  • Standards include EN 61326-1:2013 and EN61010-1:2010/A1:2019.
Accessories
  • List of fuses and part numbers for different models.
Specifications
  • Fuse: 230V, 4AT/250V (CTC-1205)
  • Aluminum carrying cases available for various models.
  • Electronic reference manual and JOFRACAL PC software included.
  • Thermal protection shield applicable for CTC-652/660/1205.
  • Various mains cables available for different regions.
  • Reference probes with accredited certificates for different temperature ranges and models.
Accessories
  • Tool for insertion tube.
  • Cleaning brushes in different sizes.
  • Support rod set, sensor grip, and fixture for sensor grip.
  • Holder for burette clamp (CTC-652/1205 only).
  • Set of test cables, USB cable, and cable with REDEL/Banana connection.
Contact Information
  • AMETEK, Inc. provides contact details for various regions.
Notes
  • Information is subject to change without notice.
  • All rights reserved by AMETEK, Inc.
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Catalog excerpts

CTC Temperature Calibrator Reference Manual-1

AMETEK SENSORS, TEST & CALIBRATION Reference Manual Compact Temperature Calibrator Jofra CTC-155/350/652/660/1205 A/C

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CTC Temperature Calibrator Reference Manual-2

Reference Manual Compact Temperature Calibrator JOFRA CTC-155/350/652/660/1205 A/C  Copyright 2016 AMETEK Denmark A/S

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CTC Temperature Calibrator Reference Manual-3

About this manual…. • The structure of the manual This reference manual is aimed at users who are familiar with AMETEK calibrators, as well as those who are not. The manual is divided into 11 sections which describe how to set up, operate, service and maintain the calibrator. The technical specifications are described and accessories may be ordered from the list of accessories. • Safety symbols This manual contains a number of safety symbols designed to draw your attention to instructions which must be followed when using the instrument, as well as any risks involved. Warning Conditions and actions...

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CTC Temperature Calibrator Reference Manual-5

With the AMETEK JOFRA Compact Temperature Calibrator, you have chosen an extremely effective instrument which we hope will live up to all your expectations. This CTC calibrator is a fast, timesaving, and reliable true industrial temperature calibrator designed for on-site use. During the past several years, we have acquired extensive knowledge of industrial temperature calibration. This expertise is reflected in our products which are all designed for daily use in an industrial environment. Please note that we would be very interested in hearing from you if you have any ideas or suggestions for...

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CTC Temperature Calibrator Reference Manual-6

ISO-9001 certified AMETEK Denmark A/S was ISO-9001 certified in September 1994 by Bureau Veritas Certification Denmark. CE-label Your new temperature calibrator bears the CE label and conforms to the Electromagnetic Compatibility (EMC) Directive 2014/30/EU, the Low Voltage Directive 2014/35/EU and the RoHS Directive 2011/65/EU amended by Directive 2015/863/EU.* Technical assistance Please contact the dealer from whom you acquired the instrument if you require technical assistance. This instrument is warranted against defects in workmanship, material and design for two (2) years from date of delivery...

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CTC Temperature Calibrator Reference Manual-7

1) Unpack and check the calibrator and the accessories carefully. 2) Check the parts according to the list shown below. If any of the parts are missing or damaged, please contact the dealer who sold you the calibrator. • 1 USB memory stick containing electronic Reference manual and software package JOfRaCAL • 1 sets of test leads and test clips (black and red) • Thermal protection shield (CTC-652/660 only) • 1 tool for insertion tube • 1 Calibration certificate (International traceable) When reordering, please specify the part numbers according to the list of accessories, section 11.0

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CTC Temperature Calibrator Reference Manual-9

Read this manual carefully before using the instrument! Please follow the instructions and procedures described in this manual. They are designed to allow you to get the most out of your calibrator and avoid any personal injuries and/or damage to the instrument. These calibrators contain Electrical and Electronic circuits and must be recycled or disposed of properly (in accordance with the WEEE Directive 2012/19/EU). • The calibrator must not be used for any purposes other than those described in this manual, as protection provided by the calibrator may be impaired and it might cause a hazard....

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CTC Temperature Calibrator Reference Manual-10

• The calibrator must be switched off before any attempt to service the instrument is made. There are no user serviceable parts inside the calibrator. • When cleaning the well or the insertion tube, REMEMBER to wear goggles when using compressed air! • Remember to use appropriate protective equipment or get help when carrying the calibrator (for a longer distance) in order to prevent injuries from dropping the calibrator. • The connectors, on the front panel of the calibrator, must NEVER be connected to a voltage source. • Thermostats connected to the switch test input must not be connected to...

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CTC Temperature Calibrator Reference Manual-11

Caution – Cold surface Below 0°C/32°F (applies only to the CTC-155 C models) • • Do not touch the well or insertion tube when these are below 0°C/32°F - they might create frostbite. If the calibrator has reached a temperature below 0°C/32°F, ice crystals may form on the insertion tube and the well. This, in turn, may cause the material surfaces to oxidize To prevent this from happening the insertion tube and the well must be dried. This is done by heating up the calibrator to 100°C/212°F until all water left has evaporated. Remove the insulation plug while heating up. It is very important that...

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CTC Temperature Calibrator Reference Manual-12

• The calibrator has been designed for indoor use only and is not to be used in wet locations. • The calibrator is not to be used in hazardous areas, where vapour or gas leaks, etc. may constitute a danger of explosion. • The calibrator is not designed for operation in altitudes above 2000 meters / 3000 meters (CTC-1205). • The calibrator is a CLASS I product and must be connected to a mains outlet with a protective earth connection. Ensure the ground connection of the calibrator is properly connected to the protective earth before switching on the calibrator. Always use a mains power cable with...

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CTC Temperature Calibrator Reference Manual-13

Ensure a free supply of air to the internal fan located at the bottom of the instrument (pos. 2). The area around the calibrator should be free of draught, dirt, flammable substances etc. Check that the fuse size corresponds to the applied voltage on (pos. 3). The fuse is contained in the power control switch (on/off switch (230V/115V)). To check; do as follows (see Fig. 1): Warning The two main fuses must have the specified current and voltage rating and be of the specified type. The use of makeshift fuses and the short-circuiting of fuse holders are prohibited and may cause a hazard. A. Open...

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CTC Temperature Calibrator Reference Manual-14

Choosing an insertion tube Caution… To get the best results out of your calibrator, the insertion tube dimensions, tolerance and material are critical. We highly advise using the JOFRA insertion tubes, as they guarantee trouble free operation. Use of other insertion tubes may reduce performance of the calibrator and cause the insertion tube to get stuck. Caution… Before using new insertion tubes for the calibration in the CTC-350/652/660/1205 instruments the insertion tubes must be heated up to maximum temperature 350°C(662°F) / 650°C (1202°F) / 660°C (1220°F) / 1205°C (2201°F) for a period of...

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