1. Catalogs
  2. AMETEK Brookfield
  3. think viscosity THINK BROOKFIELD

think viscosity THINK BROOKFIELD

think viscosity THINK BROOKFIELD
1 / 24 PagesView full catalog

think viscosity THINK BROOKFIELD

Product catalog summary
Introduction
Brookfield's Process Control Viscometers are engineered for in-line viscosity measurement, providing real-time control to maintain consistent product quality. These instruments are robust, designed for industrial environments, and automate the control of process fluid viscosity.
Importance of In-Line Viscosity Measurement
In-line viscosity measurement enables immediate detection and correction of viscosity changes, minimizing downtime and material waste. It ensures processes operate within specified parameters, improving efficiency and product quality.
Key Considerations
  • Viscosity range and material type (Newtonian, Non-Newtonian).
  • Pressure, temperature, and flow rate requirements.
  • Installation location (in-line, tank top, or side).
  • Electrical code requirements (NEMA, ATEX).
These factors guide the selection of the appropriate viscometer model.
Brookfield Viscometer Models
  • AST-100: Direct in-line measurement, suitable for explosion-proof and food-grade applications.
  • TT-100: Pipeline mounting with defined shear in-line measurement.
  • TT-200: Flange mounting in mixing/blending/storage tanks.
  • TT-220 Probe: Suitable for solvent and water-based products.
  • Viscosel: For systems open to the atmosphere.
  • PV-100: In-tank probe viscometer for pressurized systems.
  • KV-100: Capillary viscometer for open atmospheres.
Benefits of In-Line Measurement
Continuous, real-time readings allow for automated viscosity control, reducing human error and sample testing costs, while providing a comprehensive record of process variations.
Factors Affecting Viscosity Measurement
  • Stability, repeatability, and sensitivity to viscosity changes are crucial for process measurements.
  • Environmental controls and scientific measurements are important for laboratory settings.
Product Quality Impact
Monitoring viscosity ensures consistent product flow or spread, maintaining quality standards.
Model Features
  • AST-100 Series: No moving parts, easy to clean, minimal maintenance, optional food-grade and explosion-proof designs, continuous output signals.
  • TT-100 Series: Defined shear in-line measurement with concentric cylinder geometry, adaptable for various applications.
Conclusion
Brookfield's viscometers offer robust solutions for in-line viscosity measurement, ensuring efficient process control and consistent product quality.
Additional Viscometer Details
  • TT-220™ Viscometer: For open tank applications, rotational measurement, viscosity range of 5 to 100,000 cP, adjustable immersion lengths, temperature range of -40° to +100°C, modular design, 4-20 mA output signal.
  • PV-100™ Viscometer: Suitable for in-tank measurements, wide range of pressures, temperatures, and viscosities, continuous flow through measuring gap, viscosity range of 2 to 10,000,000 cP, shear rates from 0.001 to 1,000 sec-1.
  • VTE-250™ Viscometer: In-line viscometer for systems open to the atmosphere, automatic viscosity control, digital display, viscosity range of 10 to 4,000 cP, durable sample chamber.
  • VTA™ Viscometer: Pneumatic in-line viscometer, operates without electrical components, safe for solvent environments, viscosity range of 1 to 4,000 cP, requires air input.
  • KV-100™ Viscometer: Capillary viscometer for rough process environments, continuous measurement, resists pressure and temperature fluctuations, viscosity range of 0 to 500 mPa•s, 0 to 10 V output signal.
  • PVS™ Viscometer: Quick and easy viscosity measurements under pressure, robust drive, speeds up to 1000 RPM, includes RheoVision software for rheological analysis.
Applications
Viscometers are used in applications such as dip coating, roll coating, spraying through nozzles, and quality control in industries like printing, fuel oil, paint, shampoo, and yogurt production. They ensure consistent product quality, optimize process efficiency, and reduce waste.
Specifications and Applications
The document details various viscometers and rheometers, focusing on the AST-100 series, used in monitoring and controlling viscosity in processes like synthetic fiber manufacturing and oil production.
Equipment Features
The PVS Rheometer is noted for portability, ease of use, and performance under pressure and elevated temperatures. It automates standard test procedures and is easy to clean and disassemble.
Accessories and Service
Various accessories are available, such as solvent line assemblies and sample chambers. Service centers are located in the USA, China, and Germany, with a network of trained representatives worldwide.
Contact Information
For further details or service inquiries, contact Brookfield Engineering via phone or email, with contact details provided.
See more

Catalog excerpts

think viscosity THINK BROOKFIELD-1

think THINK BROOKFIELD. PROCESS CONTROL VISCOMETERS ISO 9001 CERTIFIED

 Open the catalog to page 1
think viscosity THINK BROOKFIELD-2

BROOKFIELD _ WHY MEASURE VISCOSITY IN-LINE Why measure viscosity in-line? Why Measure Viscosity In-Line? Why Choose Brookfield? Practical application of viscosity measurement data often leads to the need for in-process control of viscosity. The installation of viscosity control equipment on a process can provide a level of control achievable by no other means. Variations in viscosity are detected and corrected instantly before they can negatively affect product quality. Real-time viscosity control can reduce downtime and material waste by ensuring that the process is operating within its specified...

 Open the catalog to page 2
think viscosity THINK BROOKFIELD-4

BROOKFIELD _ PROCESS VISCOMETERS AST-100 Viscosity Controller ™ the compact AST-100 is the world’s most innovative means of viscosity control The AST-100 is a versatile instrument that is excellent for customers who are looking for viscosity control (i.e. maintaining the viscosity of the product) in their process more than the measurement of an exact number (for example, 23.5 cP). It is easy to install, cleans-in-place, and has no moving parts, so maintenance is minimal. With available options it is suitable for explosion-proof applications or 3A food-grade applications as well. No moving parts...

 Open the catalog to page 4
think viscosity THINK BROOKFIELD-5

Typical Installation: AST-100TSY (115 or 230V) ELECTRONICS BOX SIGNAL / TEMP. OUTPUT CABLE POWER IN See note 1 4-20mA VISC. OUT 4-20mA TEMP. OUT RS485 OUT RS232 OUT VISCOSITY SENSOR CABLE OUT 6 5/16” 10” SENSING PROBE HOUSING (2) PROCESS O-RING SEALS FLOW OUT AST-101EXP Explosion-Proof Unit 1” NPT SENSING PROBE FLOW IN Note: 1. Power in cord may be removed and power may be brought directly into the terminal board located inside of the controller enclosure Typical Installation: AST-100FTSY ELECTRONICS BOX SIGNAL / TEMP. OUTPUT CABLE 2” TRICLAMP OUTLET FLOW FLOW 2 1/2” TRICLAMP INLET AST-100FTSY...

 Open the catalog to page 5
think viscosity THINK BROOKFIELD-6

BROOKFIELD _ PROCESS VISCOMETERS AST-100 Optional Configurations ™ Ranges & Specifications Measurement Type: Torsionally oscillating probe Viscosity Range: 1-12500 cST using an NIST traceable, Newtonian fluid measured at 25°C Temperature (fluid): -20° to +200°C (-4° to 392°F) Pressure Range: Vacuum to 200 psig maximum, Flange Mount Repeatability and Stability: ±1% of the Reading Designs are available to allow direct mounting onto a process tank through a sidewall flange. Power Requirements: 115 or 230VAC (auto set), 50 or 60Hz Connections: AST-100TSY: 1” male NPT standard (1½” tri-clamp or 3A...

 Open the catalog to page 6
think viscosity THINK BROOKFIELD-7

AST-100 Controllers ™ AST-310SY Process Viscosity Controller The AST-310SY is designed for use with the Brookfield AST-100TSY system to control viscosity and temperature, interlock with other process devices, and accurately control fluid viscosity in a variety of industrial applications. The AST-310SY is a precise, programmable controller with timed dosing intervals. Its ­ intuitive screen layout allows for quick selection of setup and menu items. At a glance, set point and alarm status are displayed as are viscosity in cP, mPa•s, cSt or cupseconds, current pH value and temperature in °C or °F....

 Open the catalog to page 7
think viscosity THINK BROOKFIELD-8

BROOKFIELD _ PROCESS VISCOMETERS TT-100 Viscometer ™ for in-line systems applications OUTLET Continuous linear output signal (4-20 mA) The TT-100 series is the perfect system for defined shear in-line measurement systems. With a variety of configurations available, it is adaptable for multiple applications and meets many industry standards due to its highly scientific measurement technique. Concentric cylinder geometry for viscosity values at defined shear rates using couette rheology Capable of a wide range of pressures, temperatures, viscosities, flow and shear rates Can be operated at shear...

 Open the catalog to page 8
think viscosity THINK BROOKFIELD-9

Optional Configurations Typical Installation Optional configurations include 500 psi, 500°F construction, ATEX, NEMA 7 explosion-proof (FM approved), 1", 1½," 2" threaded or flanged inlet and outlet fittings,special viscosity ranges or shear rates, 24V DC operations, readout indicator and variable speed motor DRIVE MOTOR BLEED MAIN LINE 10” MIN. CLEARANCE 16” MIN. CLEARANCE SENSING END CAP TT100 VISCOMETER PREFERRED INSTALLATION BYPASS FLOW .5 TO 20 GPM Notes: 1. Install viscometer in clean, vibration free, readily accessible area. To avoid air or gas entrapment, preferred installation is vertical...

 Open the catalog to page 9
think viscosity THINK BROOKFIELD-10

BROOKFIELD _ PROCESS VISCOMETERS TT-200 Viscometer ™ for use on mixing/blending/storage tanks or in pipelines Continuous linear output signal (4-20 mA) elminates “grab” sampling Synchronous or Variable Speed Drive Motor Typical Installation Flange mountable directly into tank or in pipeline tee. Capable of a wide range of pressures, temperatures, viscosities, flow and shear rates Optional configurations include NEMA 7 explosion-proof (FM approved), 12V or 24V DC operations, readout indicator and variable speed motor Signal Transducer Housing TANK 5” 2¾ 5” Mounting Flange 18” Ranges & Specifications...

 Open the catalog to page 10
think viscosity THINK BROOKFIELD-11

TT-220 Viscometer ™ for open tank applications requiring constant viscosity monitoring and or control Continuous linear output signal (4-20 mA) elminates “grab” sampling Optimizes product quality through automatic control Typical Installation Light Enought to Be Hand Held SOLVENT SUPPLY WIRE CONTAINMENT FOR HAZARDOUS LOCATIONS (customer supplied) Minimum operator involvement helps reduce production and operating costs Optional configurations include readout indicator/controller and multi-speed motor drive, various probe lengths & special design for increased turnover SOLVENT LINE FILTER FINE...

 Open the catalog to page 11
think viscosity THINK BROOKFIELD-12

BROOKFIELD _ PROCESS VISCOMETERS PV-100 Viscometer ™ a user-friendly in-line process viscosity control system for in-tank measurement The PV-100 series is excellent for in-tank measurements when highly sensitive control is needed with limited operator involvement. A variety of configurations are available for multiple applications. Continuous linear output signal (4-20 mA) with defined shear measurement Optimizes product quality through automatic control Minimum operator involvement helps reduce production and operating costs Capable of a wide range of pressures, temperatures, viscosities, flow...

 Open the catalog to page 12

Archived catalogs

  1. DIN Adapter

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.