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Amerigear® Gear Couplings

Amerigear®  Gear Couplings

Amerigear® Gear Couplings

Product catalog summary
Introduction
Amerigear® Gear Couplings are engineered for high-speed and high-performance applications, featuring a fully crowned tooth design that enhances torque capacity and load distribution. These couplings are custom-designed to meet specific requirements such as weight, size, temperature, speed, and misalignment.
Specifications and Design
Constructed from high-quality materials like AISI 4140 steel with nitrided gear teeth, the couplings ensure strength and durability. They feature Grade 8 bolts with self-locking nuts and a fully crowned gear tooth design that accommodates high misalignment per mesh, up to 7-1/2°.
Manufacturing Process
Precision manufacturing involves hobbing and shaping equipment for exact tooth finish and spacing. All parts undergo magnetic particle inspection for reliability, balancing for smooth operation, and heat treatment for maximum strength.
API-671 Specification
Class I Amerigear couplings can be manufactured to comply with API-671 standards.
Coupling Selection and Order Information
Selection involves determining shaft sizes, computing effective torque, checking maximum speed, and ensuring space limitations are met. Service factors are applied based on the type of driver and driven equipment.
Installation and Alignment
Proper alignment is crucial for coupling longevity, with misalignment not exceeding 1/3 of the rated capacity. Continuous lubrication requires specific flow rates and nozzle placements.
Lubrication
Couplings can be continuously lubricated or sealed. Sealed lubrication prevents contaminants and simplifies design, while continuous lubrication is suitable for high-speed applications, requiring periodic maintenance and filtration.
Conclusion
Amerigear® Gear Couplings offer high performance and customization for various industrial applications, ensuring reliability and efficiency in demanding environments.
Additional Technical Details
The document provides torque ratings, balancing procedures, and speed limits. Torque capacity increases by 7% at 1/8° misalignment. Regular maintenance includes cleaning coupling sleeves to prevent sludge buildup, with initial checks within two to three months of operation.
Balancing and Speed Ratings
Components are balanced to ensure residual unbalance does not exceed specified limits, using single-plane or two-plane balancing. Maximum operating speeds are provided, with recommendations for conducting a detailed system critical speed analysis.
Product Series
The Series FE and FELE couplings are designed for high-performance applications with high torque, speed, and misalignment capabilities. The FE series uses sealed lubrication, while the FELE series is designed for continuous lubrication.
Dimensions and Company Information
Detailed dimensions for various coupling sizes are provided. The document also lists various brands and facilities under Altra Industrial Motion, providing contact information and product offerings.
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Catalog excerpts

Amerigear®  Gear Couplings-1

Amerigear Gear Couplings ® High Speed, High Performance Design

 Open the catalog to page 1
Amerigear®  Gear Couplings-2

Amerigear high performance Class I Gear Couplings Introduction, Design and Manufacturing ® Custom High Performance Designs These couplings are customdesigned to your needs, whether they involve weight or size Conventional Class I Designs Amerigear Class I High Performance Gear Couplings are compact, offering high torque and high performance characteristics in relation to their size and weight. The standard line is rated at full 1/4° misalignment per gear mesh. The hubs, sleeves, and spacer are made of high quality AISI 4140 heat treated steel with nitrided gear teeth, providing optimum strength...

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Amerigear®  Gear Couplings-3

Coupling Selection and Order Information 1. Obtain shaft sizes. Compare shaft sizes of driving and driven equipment with maximum bores listed on page 4 to determine tentative coupling size. 2. Compute effective torque to be transmitted. Select service factor from the adjacent table. Determined design torque as follows: Torque = horsepower x 63025 x S.F. RPM Check torque ratings on page 6 and confirm coupling size, or increased to a size with a torque rating equal to or greater than design torque. 3. Check maximum speed of coupling. Find the curve on page 6 appropriate to the size and style selected....

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Amerigear®  Gear Couplings-4

Bore and Keyway Information Maximum Bore Data - Series FE, FELE, FE/RM, FELE/RM, FELC/RM Size Max. Bore 2 Square Keys Max. Bore 2 Reduced Keys Max. Bore Shrink Drive (Keyless) Max.Bore With Puller Holes Notes: 1. aximum bores for keyed shafts are for standard key sizes and interferences listed below, short hub M lengths, and rated sealed lube torques. Maximum bore may be increased in most cases when using longer hubs or transmitting less than rated torque. Maximum bore may have to be decreased when using 1 (one) key or increased interference. Consult Ameridrives Couplings. 2. aximum bores for...

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Amerigear®  Gear Couplings-5

Lubrication Lubrication Comparison Data Sealed vs. Continuous Gear-type couplings may be continuously-lubricated, or may be filled with a specific quantity of lubricant and sealed. There are many factors governing which method should be chosen, and each coupling application must be evaluated with respect to its particular requirements. Some factors to be considered are listed at right. Generally, where application parameters do not demand continuous lubrication, a sealed unit is the preferred choice. If an application is being considered where the best method of lubrication is not easily determined,...

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Amerigear®  Gear Couplings-6

Torque and Balancing Data Speed Ratings Torque Ratings Coupling torque capacity is given at full 1/4° misalignment per gear mesh. When operating at 1/8°, the normal torque capacity of gearing is 7% greater than the values shown. Speeds - General The graph in Fig. 4 shows maximum operating speeds for all ”F” series Amerigear Flexible Couplings. This may be used as a preliminary guide when selecting a coupling. Contact Ameridrives for information on other Amerigear series. Apply correct service factor as shown on page 3. If higher torque capacity is required and the size is restricted, consult...

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Amerigear®  Gear Couplings-7

Series FE & FELE This series of coupling is used for high performance applications requiring high torque, high-speed and/or high misalignment capabilities. The FE is equipped with positive O-ring seals for retention of oil or grease in sealed-lube applications. The FELE is designed for continuous type lubrication with lube being fed into coupling at each end and discharging through the spacer. See pages 4-6 for maximum bores, torque ratings, lube requirements, speed limits, and unbalance data. Balancing Bands (as required) Series FE Sealed Lube Dimensions (Inches) Series FELE Continuous Lube...

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Amerigear®  Gear Couplings-8

Altra Industrial Motion Ameridrives Facilities North America USA 1802 Pittsburgh Avenue Erie, PA 16502 - USA 814-480-5000 Mill Spindles, Ameriflex, Ameridisc, Universal Joints, Driveshafts, Mill Gear Couplings 2000 Clovis Barker Road San Marcos, TX 78666 - USA 888-449-9439 Gear Couplings, Small Industrial Driveshafts 300 Indiana Highway 212 Michigan City, IN 46360 219-874-5248 Irrigation Universal Driveshafts The Brands of Altra Industrial Motion Couplings Electric Clutches & Brakes Heavy Duty Clutches & Brakes Ameridrives www.ameridrives.com Inertia Dynamics www.idicb.com Industrial Clutch www.indclutch.com...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.