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Balancing Plants / Rail Vehicles

Balancing Plants / Rail Vehicles

Balancing Plants / Rail Vehicles

Product catalog summary
Description:
The document describes a balancing machine designed for railway carriage wheels. The workpieces are clamped on a measuring spindle using a wedge bar chuck, ensuring zero-backlash. Mass correction is achieved by clamping the workpiece at the outer diameter with centring clamps and performing segment milling as per customer specifications or standards UIC 812-3 and EN 13262. Swarf is extracted using an exhaust hood and suction unit.
Applications:
The machine is suitable for balancing disc-shaped rotors with large mass and diameter, applicable in series or single-piece production of railway carriage wheels, wheel brake discs, and friction rings. Loading and unloading can be manual or automated, and unbalance correction is done by segment milling.
Advantages:
The machine features a compact design, manual or automated loading, fully automatic balancing, permanent calibration, and sliding protection for optimal loading. It conforms to UIC 812-3 and EN 13262 specifications and allows simple conversion with workpiece-specific adaptor parts.
Technical Data:
The document provides technical specifications for two models, BVW32-FM1 and BVW13-FM1, detailing rotor weight, outer diameter, machine dimensions, loading height, balancing speed, measuring uncertainty, and machining cycles.
Scope of Supply:
The machine includes a rigid housing, measuring unit with 3-jaw clamping chuck, NC rotary table, milling unit with NC feed, swarf extraction unit, protection device class B, and a control cabinet with automatic control and measuring unit.
Options:
Additional options include cut detection with tool monitoring, gantry loader, marker unit, test rotor with calibration weight, report printer, and additional software for statistics and production checking.
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Catalog excerpts

Balancing Plants / Rail Vehicles-1

Balancing Machine for Railway Carriage Wheels BVW-F Advantages Balancing of disc-shaped rotors with large mass and diameter. Application in series or singlepiece production of: Railway carriage wheels, Wheel brake discs, Friction rings. Manual loading and unloading by the operator using a crane with lifting gear or automated with gantry loader. Compact design for minimum floor space requirement Manually or automated loading. Fully automatic balancing with unbalance correction by milling. Permanent calibration. Sliding protection opening downwards on 3 sides for optimum loading of workpiece. Conforms to UIC 812-3 and EN 13262 technical specification for the supply of solid wheels for traction vehicles and trolleys. Simple conversion using workpiece specific adaptor parts. The workpieces are clamped on the measuring spindle with zerobacklash using a wedge bar chuck for measuring. For mass correction the work piece is clamped at the outer diameter by three centring clamps with downholder function. Front view The mass-correction is performed per customer specification by segment milling or in accordance with UIC 812-3 and EN 13262 using a formed cutter. The resulting swarf is extracted using an exhaust hood and a suction unit. Unbalance correction by segment milling on the workpiece circumference with formed cutter. Side view All information without obligation, subject to change without notice

 Open the catalog to page 1
Balancing Plants / Rail Vehicles-2

Clamping block with attachment bracket 1 Unbalance measuring, 2 Milling unit, 3 Control cabinet, 4 Swarf extractor, 5 Hydraulics Width x depth x height Loading height, approx. Balancing speed, approx. Machining cycles, approx. 1) Measured with the master rotor, w/o clamping, releasing Cut detection with tool monitoring system Gantry loader Marker unit (microdot marker) Test rotor with calibration weight Report printer Additional software for statistics and production checking Rigid machine housing Measuring unit with 3-jaw clamping chuck NC rotary table with axial clamping chuck Milling unit...

 Open the catalog to page 2
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