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Wire Thread Inserts AMECOIL

Wire Thread Inserts AMECOIL
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Wire Thread Inserts AMECOIL

Product catalog summary
Introduction
AMECA is a manufacturer of Wire Thread Inserts with over 40 years of experience in industries such as aeronautics, military, nuclear, and railways. The company offers customized solutions without minimum order requirements and provides comprehensive services from manufacturing to installation. AMECA holds ISO 9001, ISO 9100, and ISO 19443/NSQ100 certifications.
Technological Advantages
AMECOIL® Wire Thread Inserts offer advantages like resistance to wear, corrosion, high temperatures, and loosening. They ensure even load distribution and enhance screw pull-off resistance, particularly in light alloys.
Fields of Application
The inserts are used in sectors such as aeronautics, energy, railway, automotive, defense, agriculture, naval, construction, and other industrial applications.
Technical Characteristics
The nominal length of the inserts is based on the strength of the support material and the screw class. The design ensures the screw is the weakest element, enhancing safety and reliability.
Standards
AMECOIL® Wire Thread Inserts comply with military, aerospace, and commercial standards for metric and UNC/UNF threads, ensuring compatibility and reliability.
Materials & Treatments
Inserts are made from materials like stainless steel, phosphorus bronze, Inconel, and Nimonic, offering benefits such as corrosion resistance and high-temperature resistance. Various surface coatings are available to enhance performance.
AMECOIL® Wire Thread Insert Range
The range includes AMECOIL SR, AMECOIL SR AF (screw locking), AMECOIL BP (strip feed), AMELOCK (screw locking nut), AMECOIL Left-Hand, and TWININSERT for specialized applications.
Installation Systems
AMECA provides a range of installation systems including manual, electrical, and pneumatic devices, as well as repair kits and accessories for efficient installation of wire thread inserts.
Technical Specifications and Coding System for AMECOIL SR® Wire Thread Inserts
The document details technical specifications and coding systems for AMECOIL SR® Wire Thread Inserts, including nominal diameters, pitch, installed thread dimensions, nominal lengths, drilling tool diameters, hole diameters, minimum drilling depths, tap dimensions, external thread diameters, and the number of free coils.
Specifications
  • Nominal Diameter (d): Various nominal diameters from M2 to M33 with specific pitch measurements.
  • Pitch (P x d): Varies with nominal diameter, with values like 0.4, 0.5, 0.6, 0.7, 0.8, 1.0, 1.25, 1.5, 2.0, 2.5, and 3.0.
  • Installed Thread (A): Dimensions provided for each nominal diameter.
  • Nominal Length (B): Specified for each diameter.
  • Drilling Tool Diameter (Ø mm): Listed for each nominal diameter.
  • Hole Diameter (Ø mm): Minimum and maximum hole diameters specified.
  • Minimum Drilling Depth (C): Provided for each nominal diameter.
  • Tap Dimensions: Minimum external tap dimensions specified.
  • External Thread Diameter (D): Free external thread diameter listed.
  • Number of Free Coils (N): Specified with a tolerance of ± 1/4.
Reference Codes
Unique reference codes for AMECOIL SR and AMECOIL SR AF facilitate easy identification and ordering.
Additional Resources
CAD modeling of AMECOIL® Wire Thread Inserts is available at www.ameca-sa.fr. Installation tools are recommended on pages 46-47 of the document.
Technical Specifications
Detailed specifications for AMECOIL® threaded inserts, including nominal diameters, pitch, installed thread dimensions, nominal lengths, and drilling tool requirements.
Installation Procedures
AMECOIL Wire Thread Inserts are packaged on Strip Feed for efficient installation using fixed units or electric/pneumatic tools, reducing labor costs and improving working conditions.
Material and Coating Options
References for different materials and coatings, including stainless steel and bronze, with specific article codes.
Applications and Advantages
Applications for AMELOCK screw locking nuts and TWININSERT assemblies, emphasizing benefits like high resistance to vibration and temperature tolerance.
Installation Systems
Custom installation service for mechanical parts, providing automatic solutions for thread sizes from M2.5 to M12, with larger sizes available upon request.
Installation Principles
AMECOIL® Wire Thread Inserts can be installed manually or using semi-automatic and automatic systems. Steps include drilling, tapping, placement on installation tools, installation, tang break, and dismantling.
Drilling and Tapping
Pilot hole drilling using standard tools without chamfering. Tapping with AMECA taps, suitable for blind and through holes.
Installation Tools
Various installation tools, including manual, electrical, and pneumatic options, depending on the diameter of the insert and installation volume.
Manual Installation Devices
Different models of manual installation tools for specific thread sizes and pitches.
Tables and References
Extensive tables list specifications for metric, UNC, and UNF thread sizes, including rough tap, finisher, gun, and helical options.
Key Recommendations
Use appropriate AMECA taps and control gauges for accurate installation. Specific tools and procedures advised for larger thread sizes.
Specifications and Recommendations
Detailed specifications for AMECOIL SR® Wire Thread Inserts, including metric and inch repair kits. Manual tool N°1 BIS recommended for fine pitch sizes in hard-to-reach areas.
Repair Kits
Various repair kits for damaged tappings, including INDUS repair kits for industrial maintenance and MONOKIT for metric and UNC threads.
Installation Systems
Details on breakers and extractors for tang breaking and manual removal of Wire Thread Inserts.
Tables and Data
Extensive tables listing specifications for various thread sizes, including hole diameter, drilling tool, tap, breaker, and references.
Additional Tools
Additional tools like break punches and automatic breakers for different threading operations.
Conclusion
This document serves as a comprehensive guide for selecting and using wire thread inserts and associated tools for repair and maintenance in industrial settings.
Overview
Detailed technical specifications and applications for various AMECOIL® installation tools, including electric and pneumatic screwdrivers, and ergonomic solutions.
GXT Screwdrivers
GXT series includes GXT 120 and GXT 220 electric screwdrivers for fast installation of AMECOIL® inserts, featuring programmable functions and digital settings.
MD Controlled Screwdriver
MD2611-A model for high-speed, precise AMECOIL® threading operations, supporting diameters from M2 to M10.
Pneumatic Installation Devices
Recommended for AMECOIL® insert diameters larger than M12, suitable for bulk or strip feed installations.
Ergonomic Solutions
Linear and articulated arms to improve workstation ergonomics by supporting electric and pneumatic screwdrivers.
Accessories
Various accessories including hex spindles and mounting rings for adapting screwdrivers to ergonomic arms.
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Catalog excerpts

Wire Thread Inserts AMECOIL-1

WIRE THREAD INSERTS

 Open the catalog to page 1
Wire Thread Inserts AMECOIL-2

Specialist in custom-made Wire Thread Inserts AMECA is recognized for its industrial know-how in mechanical assemblies. Our expertise in the manufacturing of Wire Thread Inserts spans over 40 years and many diverse industries: aeronautics, military, nuclear, railways, etc. Our optimized organization and expert collaborators ensure high-level responsiveness and customization, with no minimum order to adapt to all types of applications. To provide you with an even wider range of services, you can now have access to turnkey solutions from manufacturing to installation thanks to our custom installation...

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Wire Thread Inserts AMECOIL-3

CONTENTS //// INTRODUCTION OF AMECOIL ® Wire Thread INSERTS ___________________5 /// TECHNOLOGICAL ADVANTAGES OF THE WIRE THREAD INSERT __________ 5 /// FIELDS OF APPLICATION _____________________________________________ 6 /// TECHNICAL CHARACTERISTICS________________________________________ 8 /// MILITARY, AEROSPACE AND COMMERCIAL STANDARDS_________________ 9 /// MATERIALS & TREATMENTS _________________________________________ 10 /// AMECOIL® WIRE THREAD INSERT RANGE _____________________________ 13 //// AMECOIL® - TECHNICAL DATA AND ARTICLE CODES___________________ 14 /// CODING SYSTEM____________________________________________________...

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Wire Thread Inserts AMECOIL-4

Manufactured from a diamond-section wire, the thread insert forms two high-precision concentric threads. One external, to be placed in a tapping, and the other internal, to screw in an element. Each Wire Thread Insert has a tang at one end for quick installation. Used in all sectors of industry, the AMECOIL® Wire Thread Insert is the essential element to secure quality assemblies. Thanks to its elasticity, the AMECOIL® Wire Thread Insert corrects the imperfections of the screw and tapping. This distributes forces over the entire assembly. Tang: used to install the thread in the tapped hole (to...

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Wire Thread Inserts AMECOIL-5

INSERTS TECHNOLOGICAL ADVANTAGES OF THE WIRE THREAD INSERT RESISTANCE TO PREMATURE WEAR AMECOIL® Wire Thread Inserts are usually made of stainless steel and have a higher mechanical strength than the material receiving the tapping and thus offer assemblies increased wear resistance. HOMOGENEOUS LOAD DISTRIBUTION Thanks to its elasticity, the AMECOIL® Wire Thread Insert corrects the imperfections of the screw and tapping. Thus, force distribution is spread out over the entire assembly. SCREW PULL-OFF RESISTANCE There are many advantages to using light alloys. On the other hand, they also have...

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Wire Thread Inserts AMECOIL-6

AERONAUTICS /// Commercial aircraft /// Launchers /// Spacecraft ENERGY /// Gas Turbines /// Nuclear /// Wind power RAILWAY /// Interior fittings /// Motors AUTOMOTIVE /// Engine blocks /// Anti-vibration systems Introduction /// WIRE THREAD INSERTS 6

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Wire Thread Inserts AMECOIL-7

DEFENSE /// Military land vehicles // Submarines /// Military aircraft AGRICULTURE /// Tractors and tippers NAVAL /// Interior fittings /// Foil CONSTRUCTION /// Excavator accessories /// Hydraulic controls OTHER APPLICATIONS /// Industrial machinery /// Home appliances WIRE THREAD INSERTS /// Introduction

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Wire Thread Inserts AMECOIL-8

TECHNICAL CHARACTERISTICS DETERMINING THE NOMINAL LENGTH OF THE AMECOIL® WIRE THREAD INSERT The table below defines the nominal length of AMECOIL® according to the receiving material and the class of the screw. This data is established for a temperature of 20°C. Screw quality Strength of the support material Rm (N/mm2)* Threaded lengths are defined to make the screw the weakest element of the assembly. These values are indications and ensure total safety in use. These lengths, as defined, can sometimes be reduced after confirmation through testing. Intermediate lengths are available upon request....

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Wire Thread Inserts AMECOIL-9

MILITARY, AEROSPACE AND COMMERCIAL STANDARDS STANDARDS FOR METRIC THREADS STANDARDS & SPECIFICATIONS Wire Thread Inserts For Iso Metric Screw Threads - Part 1: Dimensions, technical specifications Aerospace; inserts, helical coil threads Aerospace series - Clamps, loop type, of corrosion-resistant steel Aerospace series - Inserts, helical coil threads, screw-locking Aerospace series - Inserts, screw thread, helical coil, screw locking, in corrosion resisting steel FE-PA3004 STANDARDS FOR UNC/UNF THREADS STANDARDS & SPECIFICATIONS Insert, cres, helical coil, coarse thread, 1 dia. Nominal length...

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Wire Thread Inserts AMECOIL-10

MATERIALS & TREATMENTS STAINLESS STEELS MATERIALS MAIN CHARACTERISTICS • Good resistance to corrosion • Good mechanical properties APPLICATIONS TYPE Food industry, exterior construction and architecture • Good weldability • Non-magnetic • Low carbon • Very good resistance to intergranular corrosion • Good weldability MAXIMUM OPERATING TEMPERATURES SURFACE COATING OPTION • Dry lubrication • Cadmium plating • Silver plating • Zinc plating • Tin plating Low-aggression chemical industry, boilermaking, piping, general use • Non-magnetic Molybdenum steel • Very good resistance to pitting corrosion...

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Wire Thread Inserts AMECOIL-11

OTHER MATERIALS MATERIALS MAIN CHARACTERISTICS APPLICATIONS TYPE MAXIMUM OPERATING TEMPERATURES • Ideal for saltwater applications • Nuclear reactor • Very good resistance to cryogenic temperatures • Good creep rupture resistance at high temperature • Aerospace segment SURFACE COATING OPTION • Pressure vessels • Better resistance to galvanic corrosion • Non-magnetic • Excellent electrical conductivity • Gas turbines • Rocket motor • Cadmium plating • Silver plating • Aeronautical structures • Age hardening • High rupture resistance under stress and at high temperature NIMONIC 90 • Silver plating...

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Wire Thread Inserts AMECOIL-12

COATINGS COATING ADVANTAGES • Provides additional lubrication for high friction applications • Limits seizure between the insert and fastener • Facilitates installation • Protects against soft corrosion • Resistance to high temperatures (392°F/200°C) • Superior corrosion protection CADMIUM PLATING • Reduces the coefficient of friction between the insert and screw to limit seizure • Increases lubricity at high temperatures SILVER PLATING • Superior corrosion protection ZINC PLATING • Superior corrosion protection TIN PLATING • Wear resistant Introduction /// WIRE THREAD INSERTS 12 ELECTROLYTIC...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.