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GFR - 55

GFR - 55

GFR - 55

Product catalog summary
Introduction
The document introduces the GF series icing plates, a clamping system leveraging the adhesive properties of ice. This system is designed to securely hold various materials without causing stress or damage, making it ideal for delicate parts in industries such as medical, electronics, and jewelry.
Specifications
The GF icing plates utilize a compressed-air heat exchanger for cooling, with some models featuring a pneumatic control system to optimize air consumption. The tensile strength of ice is highlighted as superior to other clamping methods like magnetization and vacuum.
Procedure
Installation involves connecting the plate to a compressed air system, spraying water, and positioning the part. The freezing process clamps the part in seconds, and unclamping is achieved by reversing the freeze/thaw valve. The system eliminates the need for standard lubrication and enhances material rigidity.
Applications
Originally developed for the space industry, the icing plates are now used across various fields requiring precision manufacturing. The GFR-55 model is versatile, suitable for operations like turning, milling, and engraving, and can be used on lathes or machining centers with a 4th axis.
Technical Data
The GFR-55 plates come with accessories such as a carrying case, filter, wetting agent, and pipette. They operate with dry, clean compressed air as per AFNOR E 51.301 standards. The clamping surface diameter is 2.16 inches, with overall dimensions of 8.2 x 2.36 x 1.14 inches, and an instant air consumption of 3.78 CFM.
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Catalog excerpts

GFR - 55-1

tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:8.00pt "Arial", sans-serif; } .font1 { font:9.00pt "Arial", sans-serif; } .font2 { font:10.00pt "Arial", sans-serif; } .font3 { font:12.00pt "Arial", sans-serif; } .font4 { font:13.00pt "Arial", sans-serif; } .font5 { font:27.00pt "Arial", sans-serif; } .font6 { font:38.00pt "Arial", sans-serif; } .font7 { font:10.00pt "Tahoma", sans-serif; } .font8 { font:12.00pt "Tahoma", sans-serif; } /// * www.amcc.fr PLATE STRESS-FREE CLAMPING The ice cube tray solidly stuck in the freezer or frost sticking to the windshields on winter mornings, are examples of the strong adhesive power of ice. This excellent adhesive1 can link practically any material, whether rigid (metal, plastic, ceramic, graphite...) or flexible (rubber, neoprene, cloth...). It has the additional advantage, when it melts, of being reversible and leaving no residues. Using these properties we have designed and developed a highly effective clam- ping system: GF series icing plates. No more costly, specific assemblies. No more distortion and breakage due to clamping or unclamping... Whatever their shape, fragile parts are held firmly in place and without stress! Plate cooling is achieved by means of a compressed-air heat exchanger2.On some of our plates, the assembly is driven by a pneumatic control system2. By utilizing the thermal inertia of the icing plate, this control system also saves compressed air. For long machining cycles the air consumption time is half the operating time. Originally designed to meet the exacting demands in the space industry, the icing plates have since become a necessity in all fields involving the manufacture of delicate parts (medical, electronics, watchmaking, jewelry...). UTILISATION The compact and monoblock, GF icing plates can be quickly installed: Connect the apparatus to the compressed air system3,spray water onto the icing plate and position the part to be machined. Then actuate the temp control button. Within seͭconds the water freezes and the part is clamped. Unclamping is done just as fast by reversing the freeze/thaw valve. As there is no water thickness un-der the part, z-axis repeatability depends only on the referential. Because the plate evacuates the calories generated by machining, standard lubrication is no longer necessary. Freezing increases the ridigity of a number of materials (plastics, raw cera-mics, neoprene,... ) thus improving surface condition. (1) Tensile strength : ice = 214 Ibs./sq. in. (15 kg/cm2) magnetization = 170 Ibs./sq. in. (12 kg/cm2) , of vacuum = 14 Ibs./sq. in. (1 kg/cm2) (2) Patented systems (3) Clean, dry compressed air (3.2.2. per AFNOR E 51.301 ) ZAC de Serres, 1 rue des Treilles 31410 CAPENS tel : 33 (0)5 61 87 25 70 - fax : 33 (0)5 61 97 50 12 - cel : [email protected]

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GFR - 55-2

rfrence clamping surface overall dimensions instant consumption GFR-55 Diam.: 2.16 inch 8.2 x 2.36 x 1.14 inch > 3.78 CFM (6.4 m (diam. 55 mm) (208 x 60 x 29 mm) 3 /h)

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All AMCC catalogs and technical brochures

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  5. GF-50x50

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Archived catalogs

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.