Catalog excerpts
ICING PLATE STRESS-FREE CLAMPING The ice cube tray solidly stuck in the freezer or frost sticking to the windshields on winter mornings, are examples of the strong adhesive power of ice. This excellent adhesive1 can link practically any material, whether rigid (metal, plastic, ceramic, graphite...) or flexible (rubber, neoprene, cloth...). It has the additional advantage, when it melts, of being reversible and leaving no residues. Using these properties we have designed and developed a highly effective clamping system: GF series icing plates. No more costly, specific assemblies. No more distortion and breakage due to clamping or unclamping… Whatever their shape, fragile parts are held firmly in place and without stress! Plate cooling is achieved by means of a compressed-air heat exchanger2. On some of our plates, the assembly is driven by a pneumatic control system2. By utilizing the thermal inertia of the icing plate, this control system also saves compressed air. For long machining cycles the air consumption time is half the operating time. Originally designed to meet the exacting demands in the space industry, the icing plates have since become a necessity in all fields involving the manufacture of delicate parts (medical, electronics, watchmaking, jewelry…). UTILISATION The compact and monoblock, GF-50x50 icing plates can be quickly installed: Connect the filter to the compressed air system3, spray water onto the icing plate and position the part to be machined. Turn then the pneumatic valve lever on "ice" position. Within seconds the water freezes and the part is clamped. Unclamping, just as fast, is done by moving lever to "thaw" position. As there is no water thickness under the part, z-axis repeatability depends only on the referential. Because the plate evacuates the calories generated by machining, standard lubrication is no longer necessary. Freezing increases the ridigity of a number of materials (plastics, raw ceramics, neoprene,...) thus improving surface condition. (1) Tensile strength : ice = 214 Ibs./sq. in. (15 kg/cm2) magnetization = 170 Ibs./sq. in. (12 kg/cm2) , of vacuum = 14 Ibs./sq. in. (1 kg/cm2) (2) Patented systems (3) Clean, dry compressed air (3.2.2. per AFNOR E 51.301) AMCC AMCC
Open the catalog to page 1ICING PLATE GFDATA SHEET : GF-50x50 GF-50x50 plates are used in milling, grinding and diamond dressing operations. They are equipped with (patented) removable icing plates GF-PLQ-50x50 that can be machined as required. protection against chips Typically, recesses are bored into the removable plates to position the parts for finishing. Locating pins can also be used. Like actual tools, these plates can be disassembled and stored after use for further manufacturing operations. Optional equipment : - GF-PLQ-50x50 : removable icing plate GF-PLQ- GF-PM-50x50 : 2 steel shims for securing GF-PMon...
Open the catalog to page 2ICING PLATES ZAC de Serres, 1 rue des Treilles 31410 CAPENS
Open the catalog to page 3