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Power to 500kW, frequency of 1.5-4.5kHz

Power to 500kW, frequency of 1.5-4.5kHz

Power to 500kW, frequency of 1.5-4.5kHz

Product catalog summary
Overview
EKOHEAT induction heating systems are designed for efficient heating across various part geometries, sizes, and compositions. They offer multiple capacitor and transformer configurations, voltage or power control, and agile frequency tuning. The systems are capable of through-Curie heating and can be operated remotely with RS485 port connectivity. They accept international AC line voltages and are suitable for applications requiring deep heat penetration, such as heat treating and preheating for forging.

Key Features
  • Versatile and efficient heating with rapid tuning and precise control.
  • Movable workhead with a range of up to 30 meters.
  • Sub-second to continuous cycle times.
  • Remote operation capabilities and integration with automated production lines.
  • Energy-efficient with a power factor greater than 0.9, reducing utility demand charges.
  • CE marked and manufactured at an ISO 9001:2008 certified facility.

Specifications
  • Power range: 300 to 500 kW with operation from 2 kHz to 6 kHz.
  • AC line power requirements: 348 to 580 kVA.
  • Output frequency: 2 – 6 kHz.
  • AC line voltage: 360 - 520 Vac, 3Ø.
  • Ingress protection: IP54, NEMA 12.
  • Water cooling requirements: Flow rates and pressure differentials specified for different models.

Usability
  • User-friendly front panel controls with system configuration capabilities.
  • Cycle timer and data capture features.
  • Supports up to 10 ten-step heating profiles.
  • Overload-tolerant output management.
  • Multi-language display suite.

Options and Accessories
  • Start-up assistance and cooling systems.
  • Pendant station and auto-tap selection.
  • Redundant safety relays and eVIEW serial data reporting.
  • Broadband frequency range (2-15 kHz) and footswitch.
  • Extended workhead cable lengths and optical pyrometer for closed-loop temperature control.
  • External controller (PLC) and front E-stop with retransmission.
  • Complete spare parts kits available.
See more

Catalog excerpts

Power to 500kW, frequency of 1.5-4.5kHz-1

Ambrell INDUCTION HEATING SOLUTIONS Power to 500 kW: Operation from 2 kHz to 6 kHz EkoHeat With VPA Technology World-class Induction Heating Systems EKOHEAT induction heating systems for the 2 to 6 kHz frequency range provide reliable and repeatable solutions for heating with large coils or for heating larger parts. Typical applications include heating parts that require deeper heat penetration, heat treating steel, preheating for forging of steel, aluminum, copper or brass, and melting in crucibles With the versatile EKOHEAT power control system you get rapid tuning, efficient and precise heating of your parts, a 12 bit power control with a 0.024% resolution and an easy-to-use, easy-to-read front panel. Remote control is accomplished with 0-10V, 4-20mA inputs, RS485 serial port, 24V controls and remote E-Stop input so integration with your automated production lines is easy. EKOHEAT technology improves return on investment by reducing your energy usage compared to gas-fired and resistive heating techniques. With very efficient power conversion and a power factor greater than 0.9, utility demand charges are reduced, lowering monthly energy bills. EKOHEAT VPA systems are designed on a host/ client principle so you can add additional power should your process require it in the future. The 2 to 6 kHz systems have additional reserve current capability for heating steels through curie. A separate cabinet houses the tappable resonating capacitor bank, available in several different sizes to meet customer-specific applications. This workhead may be placed up to 30 meters from the power supply. This is a water-cooled system, requiring connection to a heat exchanger or other means of dissipating heat. Alternatively the resonating capacitor may be mounted in an extra bay to locate it with the power supply. Versatile • Efficient heating of many part geometries, sizes and compositions - Multiple capacitor configurations - Multiple tap transformer configurations - Voltage or Power control • Repeatable, reliable heating, agile frequency tuning • Through-Curie heating • Movable workhead; up to 30m (100’) • Sub-second to continuous cycle times • Remote operation or logging with RS485 port • Accepts international AC line voltages EKOHEAT AT-A-GLANCE Easy to Use • User-friendly operator front panel controls • System configuration from front panel • Cycle timer, peak and short-cycle data capture • 10 ten-step heating profiles • Overload-tolerant output management • 7-language display suite (EN, ES, FR, DE, IT, pt, PL) • System diagnostics displayed on front panel EKOHEAT is CE marked and manufactured at our IS0 9001:2008 certified facili

 Open the catalog to page 1
Power to 500kW, frequency of 1.5-4.5kHz-2

1) Fast-acting fuses 2) Suitable for incorporation into equipment for compliance with Machinery Directive 3) Power supply; required workhead coil flow requirements vary by application OPTIONS AND ACCESSORIES EKOHEAT features a front panel programmable controller for monitoring, timer and power-level control, diagnostics and system configuration. Up to 10 ten-step heating profiles can be configured to control power levels over your specified timing requirements. Start-up assistance Cooling systems Pendant station Auto-tap selection Redundant safety relays eVIEW serial data reporting Broadband...

 Open the catalog to page 2

All Ambrell catalogs and technical brochures

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  2. EKOHEAT 250/3

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  3. EKOHEAT 300/3

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  4. EKOHEAT 375/3

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  5. EKOHEAT 500/3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.