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EKOHEAT power to 200kW, operation from 15 kHz to 40 kHz

EKOHEAT power to 200kW, operation from 15 kHz to 40 kHz

EKOHEAT power to 200kW, operation from 15 kHz to 40 kHz

Product catalog summary
Overview
EKOHEAT induction heating systems operate within the 15 to 40 kHz frequency range, providing reliable solutions for heating larger parts. Typical applications include heat treating steels, preheating for forging, crystal growing, and heating graphite and metal crucibles. The systems offer power up to 250 kW and are designed for efficient and precise heating.

Key Features
  • Rapid tuning and efficient heating with a 12-bit power control and 0.024% resolution.
  • Remote control capabilities via 0-10V, 4-20mA inputs, RS485 serial port, and 24V controls.
  • Energy-efficient with a power factor greater than 0.9, reducing utility demand charges.
  • Modular design allows for future power expansion.
  • Water-cooled system requiring a heat exchanger for heat dissipation.

Versatility
  • Efficient heating for various part geometries and compositions.
  • Multiple capacitor and transformer configurations.
  • Movable workhead up to 30 meters from the power supply.
  • Remote operation and logging capabilities.
  • Accepts international AC line voltages.

User-Friendly Design
  • Operator-friendly front panel controls.
  • System configuration and diagnostics displayed on the front panel.
  • Supports multiple languages (EN, ES, FR, DE, IT, PT, PL).

Specifications
  • RF Terminal Power: 125-250 kW
  • AC Line Power: 145-290 kVA
  • Output Frequency: 15-40 kHz
  • AC Line Voltage: 360-520 Vac, 3Ø
  • Ingress Protection: IP54, NEMA 12
  • Water Cooling Flow: 12.9-76.1 l/m

Compliance and Manufacturing
EKOHEAT systems are CE marked and manufactured at an ISO 9001:2008 certified facility. Ambrell, with over 25 years of experience, provides precision heating solutions supported by a global network.

Contact Information
Ambrell offers support through various international offices, ensuring global reach and assistance.

Options and Accessories
  • Start-up assistance, cooling systems, and redundant safety relays.
  • eVIEW serial data reporting and optical pyrometer for temperature control.
  • Extended workhead cable lengths and complete spare parts kits.
See more

Catalog excerpts

EKOHEAT power to 200kW, operation from 15 kHz to 40 kHz-1

Get the Results You Need in Your Heating Process Power up to 250 kW: Operation from 15 to 40 kHz World-Class Induction Heating Systems EKOHEAT induction heating systems for the 15 to 40 kHz frequency range provide reliable and repeatable solutions for heating larger parts that require higher frequencies. Among the many typical applications are heat treating of steels, preheating for forging of steel, aluminum, copper or brass, crystal growing, and heating of graphite and metal crucibles. With the versatile EKOHEAT power control system you get rapid tuning, efficient and precise heating of your parts, a 12 bit power control with a 0.024% resolution and an easy-to-use, easy-to-read front panel. Remote control is accomplished with 0-10V, 4-20mA inputs, RS485 serial port, 24V controls and remote E-Stop input so integration with your automated production lines is easy. EKOHEAT technology improves return on investment by reducing your energy usage compared to gas-fired and resistive heating techniques. With very efficient power conversion and a power factor greater than 0.9, utility demand charges are reduced, lowering monthly energy bills. EKOHEAT modular systems are designed on a host/client principle so you can add additional power should your process require it in the future. A separate cabinet houses the resonating capacitor bank, available in several different sizes to meet customer-specific applications. This workhead may be placed up to 30 meters from the power supply. Alternatively the resonating capacitor may be mounted in an extra bay to locate it with the power supply. This is a water-cooled system, requiring connection to a heat exchanger or other means of dissipating heat. EKOHEAT AT-A-GLANCE Versatile •Efficient heating of many part geometries, sizes and compositions - Multiple capacitor configurations - Multiple tap transformer configurations - Voltage or Power control •Repeatable, reliable heating, agile frequency tuning •Through-Curie heating •Movable workhead; up to 30m (100’) •Sub-second to continuous cycle times •Remote operation or logging with RS485 port •Accepts international AC line voltages EKOHEAT AT-A-GLANCE Easy to Use •User-friendly operator front panel controls •System configuration from front panel •Cycle timer, peak and short-cycle data capture •10 ten-step heating profiles •Overload-tolerant output management •7-language display suite (EN, ES, FR, DE, IT, PT, PL) •System diagnostics displayed on front panel EKOHEAT is CE marked and manufactured at our IS0 9001:2008 certified facility.

 Open the catalog to page 1
EKOHEAT power to 200kW, operation from 15 kHz to 40 kHz-2

RF Terminal Power (Continuous) Power Factor Output Frequency AC Line Voltage AC Line LCD Monochrome, 240w x 128h Pixels RS485 standard (RS485/232 converter optional) Process Timer Ingress Protection Power Unit Dimensions Weight Display Serial Communication WATER COOLING Flow3 Flow including Workhead & Coil4 Pressure Differential (Range) Maximum Input Pressure Maximum Water Temperature 1) Fast-acting fuses 2) Suitable for incorporation into equipment for compliance with Machinery Directive 3) Power supply; required workhead coil flow requirements vary by application 4) Assumes 70% coil losses...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.