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EKOHEAT power to 135kW, operation from 50kHz to 150kHz

EKOHEAT power to 135kW, operation from 50kHz to 150kHz

EKOHEAT power to 135kW, operation from 50kHz to 150kHz

Product catalog summary
Overview
EKOHEAT induction heating systems are designed for efficient heating of various part geometries, sizes, and compositions. They operate within a frequency range of 50-150 kHz, making them suitable for high-speed heating applications such as heat treating, brazing, and forming.

Key Features
  • Versatile configurations with multiple capacitor and transformer setups.
  • Voltage or power control options for precise heating.
  • Agile frequency tuning and repeatable heating processes.
  • Movable workhead with a range of up to 30 meters.
  • Remote operation capabilities via RS485 port.
  • Compatible with international AC line voltages.

Efficiency and Cost-Effectiveness
EKOHEAT systems offer significant energy savings compared to traditional gas-fired and resistive heating methods. The flameless, non-contact induction heating focuses energy on the specific part and zone, minimizing waste. The systems boast a power factor greater than 0.9, reducing utility demand charges and monthly energy bills. They are also designed for efficient use of cooling water.

User-Friendly Design
  • Intuitive front panel controls for easy operation.
  • Configurable system settings and cycle timers.
  • Capability to store up to 10 ten-step heating profiles.
  • Overload-tolerant output management.
  • Multilingual display options.

Specifications
  • Power output ranges from 60 to 120 kW depending on the model.
  • AC line power requirements range from 65 to 135 kVA.
  • Output frequency is adjustable between 50 and 150 kHz.
  • AC line voltage compatibility from 360 to 520 Vac.
  • Water cooling system with specific flow and pressure requirements.

Options and Accessories
  • Start-up assistance and cooling systems.
  • Pendant station and footswitch for enhanced control.
  • Redundant safety relays and spare parts kits.
  • Optional communication interfaces and extended workhead cable lengths.
  • Optical pyrometer for closed-loop temperature control.

Compliance and Manufacturing
EKOHEAT systems are CE marked and manufactured in an ISO 9001:2008 certified facility, ensuring high standards of quality and safety.
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Catalog excerpts

EKOHEAT power to 135kW, operation from 50kHz to 150kHz-1

^Ambrell mniu—rirvki ucATikir cm i i-rirvkic INDUCTION HEATING SOLUTIONS Power to 135 kW: Operation from 50 kHz to 150 kHz EKOHEAT With VPA Technology' World-class Induction Heating Systems EKOHEAT induction heating systems for 50-150 kHz range provide reliable and repeatable solutions for high-speed heating of smaller parts where the part geometry or coil size requires high frequency for efficient heating. Among many typical applications are heat treating of steels, shallow case depth hardening, and heating of steel, aluminum, copper or brass for brazing, shrink fitting, curing, forming and melting. With the versatile EKOHEAT power control system you get rapid tuning, efficient and precise heating of your parts, power control within .02% resolution and an easy-to-use, easy-to-read front panel. Remote control is accomplished with 0-10V, 4-20mA inputs, RS485 serial port, 24V controls, Modbus and remote E-Stop input so integration with your automated production lines is easy. EKOHEAT technology improves return on investment by reducing your energy usage compared to gas-fired and resistive heating techniques. Flameless, non-contact induction heating minimizes energy waste by focusing energy only on the part and zone to be heated. With very efficient power conversion and a power factor greater than 0.9, utility demand charges are reduced, lowering monthly energy bills. EKOHEAT systems are designed for efficient use of cooling water, further lowering your operating costs. This is a water-cooled system, requiring connection to a heat exchanger or other means of dissipating heat. Versatile • Efficient heating of many part geometries, sizes and compositions - Multiple capacitor configurations - Multiple tap transformer configurations - Voltage or Power control • Repeatable, reliable heating, agile frequency tuning • Through-Curie heating • Movable workhead; up to 30m (100’) • Sub-second to continuous cycle times • Remote operation or logging with RS485 port • Accepts international AC line voltages EKOHEAT AT-A-GLANCE Easy to Use • User-friendly operator front panel controls • System configuration from front panel • Cycle timer, peak and short-cycle data capture • 10 ten-step heating profiles • Overload-tolerant output management • 7-language display suite (EN, ES, FR, DE, IT, PT, PL) EKOHEAT is CE marked and manufactured at our IS0 9001:2008 certified facili

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EKOHEAT power to 135kW, operation from 50kHz to 150kHz-2

1) Maximum output may vary based on frequency and load conditions 2) Fast-acting fuses 3) Suitable for incorporation into equipment for compliance with Machinery Directive 4) Power supply; required workhead coil flow requirements vary by application OPTIONS AND ACCESSORIES EKOHEAT features a front panel programmable controller for monitoring, timer and power-level control, diagnostics and system configuration. Up to 10 ten-step heating profiles can be configured to control power levels over your specified timing requirements. Start-up assistance Cooling systems Pendant station Footswitch Redundant...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.