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Ekoheat 300 kW / 1 kHz Induction Heating System

Ekoheat 300 kW / 1 kHz Induction Heating System

Ekoheat 300 kW / 1 kHz Induction Heating System

Product catalog summary
Overview
EKOHEAT induction heating systems are designed for efficient and precise heating applications, operating within a frequency range of 750 Hz to 2 kHz and power up to 300 kW. These systems are suitable for various industrial processes such as billet heating, melting, heat treating, and preheating for forging or extruding metals like steel, aluminum, copper, and brass.
Key Features
  • Versatile power control system with rapid tuning and precise heating capabilities.
  • Remote control options via 0-10V, 4-20mA inputs, RS485 serial port, and 24V controls.
  • Energy-efficient with a power factor greater than 0.9, reducing utility demand charges.
  • Modular design allows for future power expansion.
  • Movable workhead up to 30 meters from the power supply.
  • CE marked and manufactured in an ISO 9001:2008 certified facility.
Specifications
  • RF Terminal Power: 200/300 kW
  • AC Line Power: 232/348 kVA
  • Output Frequency: 0.75-2.0 kHz
  • AC Line Voltage: 360-520 Vac, 3Ø
  • Ingress Protection: IP54, NEMA 12
  • Water Cooling Requirements: Flow 30 l/m, Pressure Differential 2.8-5.6 Bar
Usability
  • User-friendly front panel controls with system configuration and diagnostics display.
  • Supports international AC line voltages and offers a five-language display suite.
  • Features a programmable controller for monitoring, timer, and power-level control.
Options and Accessories
  • Start-up assistance, cooling systems, and extended workhead cable lengths.
  • Redundant safety relays, optical pyrometer, and external controller (PLC).
  • Complete spare parts kits and eVIEW serial data reporting.
Contact Information
Ambrell, an Ameritherm Company, offers global support with offices in the USA, Netherlands, UK, and France. For more information, visit their website or contact them via phone or email.
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Catalog excerpts

Ekoheat 300 kW / 1 kHz Induction Heating System-1

Get the Results You Need in Your Heating Process Power up to 300 kW: Operation from 0.75 to 2 kHz World-Class Induction Heating Systems EKOHEAT induction heating systems for the 750 Hz to 2 kHz frequency range provide reliable and repeatable solutions for heating with large coils or for heating larger parts. Typical applications include billet heating, melting, heat treating, and preheating for forging or extruding of steel, aluminum, copper or brass. With the versatile EKOHEAT power control system you get rapid tuning, efficient and precise heating of your parts, a 12-bit power control with a 0.024% resolution and an easy-touse, easy-to-read front panel. Remote control is accomplished with 0-10V, 4-20mA inputs, RS485 serial port, 24V controls and remote E-Stop input so integration with your automated production lines is easy. EKOHEAT technology improves return on investment by reducing your energy usage compared to gas-fired and resistive heating techniques and other induction inverters. With very efficient power conversion and a power factor greater than 0.9, utility demand charges are reduced, lowering monthly energy bills. EKOHEAT modular systems are designed on a host/client principle so you can add additional power should your process require it in the future. capacitor may be mounted in an extra bay to locate it with the power supply. A separate cabinet houses the tappable resonating capacitor bank, available in several different sizes to meet customerspecific applications. This workhead may be placed up to 30 meters from the power supply. Alternatively the resonating This is a water-cooled system, requiring connection to a heat exchanger or other means of dissipating heat. •Efficient heating of many part geometries, sizes and compositions - Multiple capacitor configurations - Multiple tap transformer configurations - Voltage or Power control •Repeatable, reliable heating, agile frequency tuning •Through-Curie heating •Movable workhead; up to 30m (100’) •Sub-second to continuous cycle times •Remote operation or logging with RS485 port •Accepts international AC line voltages These EKOHEAT 750 Hz to 2 kHz systems have additional reserve current capability for heating steels through Curie. EKOHEAT AT-A-GLANCE Easy to Use •User-friendly operator front panel controls •System configuration from front panel •Cycle timer, peak and short-cycle data capture •10 ten-step heating profiles •Overload-tolerant output management •5-language display suite (EN, ES, FR, DE, IT) •System diagnostics displayed on front panel EKOHEAT is CE marked and manufactured at our IS0 9001:2008 certified facility.

 Open the catalog to page 1
Ekoheat 300 kW / 1 kHz Induction Heating System-2

RF Terminal Power (Continuous) Power Factor Output Frequency Display Serial Communication LCD Monocrhrome, 240w x 128h Pixels RS485 standard (RS485/232 converter optional) Process Timer Ingress Protection Power Unit Dimensions Maximum Input Pressure Maximum Water Temperature WATER COOLING Flow3 Pressure Differential (Range) 1) Fast-acting fuses 2) Suitable for incorporation into equipment for compliance with Machinery Directive 3) Power supply; required workhead coil flow requirements vary by application OPTIONS AND ACCESSORIES •Start-up assistance •Cooling systems •Pendant station •Redundant...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.