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HIGH PRESSURE STIRRED REACTORS / AUTCLAVE CATALOGUE
HIGH PRESSURE STIRRED REACTORS / AUTCLAVE CATALOGUE
AMAR is a prominent manufacturer of pressure reactors, certified by ISO, PED, ASME U, CE, CSA, UL, and ATEX. It is the largest exporter of pressure and flow reactors in India, with a significant global presence and a 50,000 sqft manufacturing facility. The company is known for its high safety standards and efficient after-sales service, exporting to over 50 countries.
AMAR produces stirred pressure reactors with capacities from 25mL to 1,000L, constructed from materials like SS-316L, Hastelloy, and Titanium. These reactors can withstand pressures up to 700 bar and temperatures up to 650°C, designed according to ASME codes, and can be semi or fully automated for various chemical reactions and testing applications.
The reactors are utilized in chemical synthesis, quality control, process improvements, and high throughput screening across industries such as pharmaceuticals, petrochemicals, and R&D centers.
AMAR offers a diverse range of products including pressure reactors, autoclaves, magnetic drive couplings, and supercritical fluid extraction systems, along with custom-built pilot plants and skids.
Standard models for 100mL and 250mL volumes feature zero leakage magnetic drive coupling, PTFE and grafoil gaskets, and programmable control panels. Design pressures range from 100 to 350 bar, with temperatures up to 500°C.
AMAR's products are certified by CE, UL, and CSA, with customization options available for volume, material, pressure, and temperature.
1. General Specifications: Materials include SS 316L, with features like removable head design, electrical ceramic band heaters, and zero leakage magnetic drive coupling.
2. Standard Models and Capacities: Models range from 500mL to 100L, with design pressures from 50 bar to 350 bar and temperatures up to 500°C.
3. Nozzle Orientation and Internal Fittings: Includes pressure gauges, safety rupture discs, and thermowells with RTD PT100 sensors.
4. Mounting and Dimensions: Available in table-top and trolley configurations.
5. Salient Features of Parallel Synthesizers: Capable of handling pressures up to 350 bar and temperatures up to 500°C.
6. Glass Autoclaves: Available in volumes from 100mL to 2L, with design pressures up to 100 bar.
Autoclaves range from 500mL to 100L, with design pressures from 6 bar to 10 bar and temperatures from 150°C to 200°C. Materials include SS 316, Hastelloy C, and Inconel.
Materials used include SS316L, Hastelloy, Monel, Inconel, Nickel, Titanium, and Zirconium, chosen based on application and corrosion resistance.
Detailed guide on standard models and customization options, including pressure ratings and material choices.
Options include removable head design and fixed head with various lifting mechanisms.
Options include electrical ceramic band heaters and flameproof heaters.
Various motor types, including flameproof and explosion-proof motors.
Standard fittings include pressure gauges and cooling coils.
Features programmable PID temperature controllers and safety alarms.
Autoclaves can be mounted on trolleys or table tops.
Certifications include PED, ASME, CE, UL/CSA, and ATEX.
Designed for high-pressure and high-temperature applications.
Pressure reactors and non-stirred pressure vessels range from 25mL to 10,000L, with design pressures up to 700 bar and temperatures up to 600°C.
Suitable for chemical processes like hydrogenation and oxidation.
Comply with ASME codes, with optional 'U' stamp coding and PED certification.
Include high torque zero leakage magnetic drive coupling and various cooling and heating options.
Include catalyst filtration systems and flame arresters.
Detailed specifications for non-stirred pressure vessels and acid digestion bombs.
1. Shaker Hydrogenator Specifications: Material: SS 316L for SM series, Glass for SG series.
2. Applications: Used for catalytic hydrogenation.
3. Supercritical Fluid Extraction (SCFE) System: Eco-friendly extraction using CO2.
4. Autoclaves for Corrosion Testing: Used in aggressive environments.
5. Gas Hydrate Autoclaves: For studying gas hydrate formation.
6. High Pressure Systems for Hydrogen Induced Disbonding Tests: Custom-designed vessels.
7. Pressure Vessels for Gas-Liquid Storage: Custom-built skids and pilot plants.
Reactor volumes range from 1L to 1,000L, with pressure customization from atmospheric to 350 bar and temperature customization from 100°C to 500°C.
Include ex-proof hydrogenation pilot plants and polymerization reactors.
Used in pharmaceutical intermediates and food industries.
Offer temperature control from -90°C to 350°C.
Include gas boosters and mass flow controllers.
1. Pumps: Diaphragm metering pumps for pressures up to 100 bar.
2. High Pressure Pot: For transferring liquids into autoclaves.
3. Liquid Metering Pump System: Includes load cells for precise measurement.
4. Flow Control Valves: Include on/off pneumatic ball valves.
5. Reflux Condenser: SS-316 heat exchanger.
6. Back Pressure Regulator (BPR): Maintains constant pressure.
7. Condenser: SS-316 shell and tube heat exchanger.
8. SCADA Software: For remote operation and data logging.
9. Liners: PTFE and metal liners for autoclaves.
10. Catalyst Filters and Recycling System: For filtering and recycling catalysts.
11. Catalyst Slurry Charging System: For continuous charging of catalyst slurry.
12. Vacuum Pump: Suitable for vacuum from 100 mbar to 0.001 mbar.
13. View Windows/Light & Sight Glass: For continuous online viewing.
14. Catch Pot: For collecting hazardous vent vapors.
1. Liquid Charging: Liquids are fed into high-pressure pots.
2. Pressure Maintenance: Back pressure regulators release excess pressure.
3. Filtration and Recycling: Catalyst is filtered and recycled.
1. Use metal liners over PTFE for better heat transfer.
2. Regular cleaning of catalyst filters.
3. Consider SCADA for enhanced control.
Positive feedback highlights reliability and excellent service from Amar Equipment Pvt. Ltd.
Catalog excerpts
HIGH PRESSURE REACTORS & SYSTEMS
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About AMAR Serving Industry Since 1974 50000 sqft state-of-the-art manufacturing facility Largest exporter of pressure & flow reactors in India Expertise in custom designing high pressure & flow systems Well equipped flow chemistry process developed lab Exports to over 50 countries worldwide Over 7500 successful installations worldwide More than 2500 delighted customers globally Manufacturing on CNC/VMC & automated machines Unmatched quality & safety standards Prompt & efficient after sales service Highly skilled & trained team of more than 200 personnel ISO, PED, ASME U, CE, CSA, UL, Ex-Proof,...
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OUR PRODUCTS Pressure Reactors - Vessel 8 Systems Stirred Pressure Autoclaves Plant Scale Custom Built Pressure Reactors Parallel Synthesizer | React-7 Glass Autoclaves Magnetic Drive Couplings / Stirrers Pressure Vessels Acid Digestion Bombs / Vessels Shaker Hydrogenator Supercritical Fluid Extraction System HPHT Corrosion Testing System Gas Hydrate Formation System Continuous Stirred Tank Reactor Custom Built Pilot Plants / Skids Heating Cooling Circulators Agitated Nutsche Filter & Dryer Flow Reactors & Systems SALIENT FEATURES • Stirred pressure reactors - vessels 8 systems. • Material: SS-316L,...
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Title Page no. Autoclaves 100mL & 250mL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Autoclaves 500mL, 750mL & 1L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Autoclaves 2L & 5L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Autoclaves 10L & 25L . . . . . . ....
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STANDARD MODELS FOR 100mL VOLUME STANDARD MODELS FOR 250mL VOLUME TECHNICAL SPECIFICATIONS FOR 100mL & 250mL STANDARD MODELS Overall dimensions are indicative, they may change depending on the optional accessories or specific design modifications opted. Refer page no. 16 to 21 for options of standard models 8 page no. 49 to 53 for optional accessories PRESSURE & FLOW REACTORS 05
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NOZZLE ORIENTATION & INTERNAL FITTINGS Pressure gauge Cooling coil inlet & outlet Magnetic drive Funnel Powder inlet ball valve (optional) Thermowell Pressure transmitter (optional) Pressure relief valve (optional) Stirrer shaft Liquid sampling valve Dip tube Helical cooling coil Vent valve Gas inlet valve Safety rupture disc PRESSURE & FLOW REACTORS
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STANDARD MODELS FOR 500mL AUTOCLAVE 11 Only for trolley model Overall dimensions are indicative, they may change depending on the optional accessories or specific design modifications opted. Refer page no. 16 to 21 for options of standard models 8 page no. 49 to 53 for optional accessories PRESSURE & FLOW REACTORS 07
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5L assembly 5L trolley autoclave NOZZLE ORIENTATION & INTERNAL FITTINGS Pressure gauge Cooling coil inlet & outlet Magnetic drive Funnel Powder inlet ball valve (optional) Thermowell Pressure transmitter (optional) Pressure relief valve (optional) Stirrer shaft Liquid sampling valve Dip tube Helical cooling coil Vent valve Gas inlet valve Safety rupture disc PRESSURE & FLOW REACTORS
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STANDARD MODELS FOR 2L AUTOCLAVE * Serpentine cooling coil for 2L 200 8 350 bar model Overall dimensions are indicative, they may change depending on the optional accessories or specific design modifications opted. Refer page no. 16 to 21 for options of standard models 8 page no. 49 to 53 for optional accessories PRESSURE & FLOW REACTORS 09
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NOZZLE ORIENTATION & INTERNAL FITTINGS Magnetic drive Pressure relief valve (optional) Pressure gauge Cooling coil inlet & outlet Funnel Powder inlet ball valve Pressure transmitter (optional) Stirrer shaft Vent valve Dip tube Thermowell Liquid sampling valve Safety rupture disc PRESSURE & FLOW REACTORS Helical cooling coil Impeller
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STANDARD MODELS FOR 10L VOLUME TECHNICAL SPECIFICATIONS FOR 10L & 25L STANDARD MODELS Head Mounting Style Removable head and vessel design Heating Type Electrical ceramic band heater with cladding 8 insulation 8 heater temperature control for 500°C Motor 'A hp AC motor / 'A hp ex-proof gas group IIB motor (zone 1) locked to 750 RPM Shaft Sealing Zero leakage magnetic drive coupling M80 with 8 Nm torque Stirrer 2 stage 6 bladed turbine stirrer Standard Nozzles, Valves 8 Fittings External Valves 8 Fittings: Pressure gauge, safety rupture disc, gas inlet and liquid sampling needle valve on common...
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NOZZLE ORIENTATION & INTERNAL FITTINGS Cooling coil inlet & outlet Magnetic drive Pressure relief valve (optional) Pressure gauge Powder inlet ball valve Pressure transmitter (optional) Dip tube Stirrer shaft Liquid sampling valve Thermowell Helical cooling coil Vent valve Safety rupture disc PRESSURE & FLOW REACTORS
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STANDARD MODELS FOR 50L VOLUME TECHNICAL SPECIFICATIONS FOR 50L & 100L STANDARD MODELS Head Mounting Style Removable head and vessel design Heating Type Electrical ceramic band heater with cladding 8 insulation 8 heater temperature control for 500°C Motor 1 hp AC motor / 1 hp ex-proof gas group IIB motor (zone 1) with gear box up to 440 RPM Shaft Sealing Zero leakage magnetic drive coupling M120 with 12 Nm torque Stirrer 2 stage 6 bladed turbine stirrer Standard Nozzles, alves 8 Fittings External Valves 8 Fittings: Pressure gauge, safety rupture disc, gas inlet and liquid sampling needle valve...
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Parallel SynthesizerFor high throughput screening with automation SALIENT FEATURES • 4 or 6 nos. of 100mL to 2L parallel overhead stirred autoclaves. • Common mounting 8 control panel with remote monitoring 8 control. • Simultaneous reactions can be carried out in each reactor with different parameters, comparative studies can be done from the data received. It saves lot of space 8 helps in advanced 8 faster research i.e. high throughput screening. • Touch panel, PLC 8 SCADA software for recipe management, remote set points, control 8 recording of temperature, pressure, speed control, H2 gas...
Open the catalog to page 14All Amar Equipment Pvt. Ltd. catalogs and technical brochures
ALL PRODUCT CATALOG20 Pages
FLOW TECHNOLOGY24 Pages
HEATING COOLING CIRCULATORS12 Pages
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