Pelleting Presses
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KAHL Pelleting Presses for compound feed, dried forage, dried beet pulp, straw, and other reproducible raw materials

2 KAHL flat die pelleting presses are robust and powerful For decades KAHL pelleting plants have been applied successfully for compacting organic products of dif ferent particle sizes, moisture contents, and bulk densities. The product is pressed through a die by pan grinder rollers, formed into endless strands, and then cut to the desired particle length by means of knives. We are constantly developing our machines in order to improve their capacities and economic efficiency. KAHL pelleting presses are particu - larly appropriate for products which are difficult to pellet. The current...

3 A convincing technology 1 The product is fed by gravity. The large pelleting chamber avoids blockings. 2 The low roller speed of approx - imately 2.5 m/s ensures a good deaeration of the product. 3 As a result of the low speed, the press noise is below 70 dbA. 4 The thick product layer between the pan grinder rollers and the large die surface results in a high throughput, even in case of products which are difficult to pellet. 5 The roller gap can be adjusted during operation, thus the pellet quality can be controlled. 6 Permanently lubricated roller bearings with special seals prevent...

4 KAHL pelleting process for different applications and products KAHL pelleting presses are designed for universal use on the widest possible range of products with regard to their structure, bulk density, binding strength, and particle size. Powdery, fibrous, lumpy, and pasty products can be processed into uniform pellets of different sizes. The following products are mainly pelleted: ¡ Compound feed for all animal species ¡ Raw materials and mineral mixtures for the production of compound feed ¡ By-products in flour and oil mills, malt factories, and other food factories A special field...

5 Conditioned straw and complete feed mixtures with a high straw content are processed into pellets of large diameter using KAHL presses. It is also possible to pellet reproducible raw materials for further industrial processing or the generation of energy. For more than 20 years KAHL have been in a leading position with regard to the production of dried beet pulp presses for the sugar industry. The extreme demands of the sugar beet campaign require a robust design and a high operating safety of the presses. Modern press station in a sugar factory Wood pelleting plant in Hungary Pelleting...

6 Automatization for optimum products Switch and control panels for all plant sizes are designed, built, and installed by KAHL. Our electrical engineers develop custom-made application software for ensuring a high degree of operating safety and efficiency. The EAPR is the pelleting press control system for an optimum, automatic operation of the flat die pelleting presses of the company KAHL. It consists of a local control cabinet with a graphic operator panel (OP) and a PLC with step 7 CPU as central components. The EAPR controls and regulates all the relevant process parameters. ¡ Optimum...

7 Intelligent production “just in time” The dies are produced by the latest automatic deep-hole gun drilling machines. Hardening is carried out in our specialized department within the company. For the production of pan grinder rollers of different diameters, widths, and profiles a flexible production line with robot-shuttle is available. Consequently a trouble-free spare parts supply is ensured. Production line for pan grinder rollers using a robot-shuttle Roller bearing with long-term lubrication and axial face seal Driven pan grinder rollers for products with extreme slipping Hardening...

1326 / 10.09 E AMANDUS KAHL GmbH & Co. KG Dieselstrasse 5-9 D-21465 Reinbek / Hamburg Phone: +49 (0)40 727 71 - 0 Fax: +49 (0)40 727 71 - 100 info@amandus-kahl-group.de www.akahl.de The KAHL pilot plants for developing new products and processes Our experimental departments are responsible for the development of new processes and machines. They are provided with extensive pilot plants with laboratory, production machines, and measuring equipment for the most important process stages of the conditioning technology. The plants are available to prospective buyers and customers who want to have...