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KAHL Annular gap expander

KAHL Annular gap expander

KAHL Annular gap expander

Product catalog summary
Introduction to Expander Technology
The KAHL Annular Gap Expander is a sophisticated conditioning method designed to enhance the quality of compound feed and individual components. This technology is recognized for its comprehensive approach to feed processing, offering hygienic, biological, and structurized conditioning.

Process Technology
The expander consists of a robust mixing tube with replaceable liners and a cantilevered shaft equipped with proportioning, mixing, and kneading elements. A hydraulically adjustable cone at the outlet forms a patented annular gap with the outlet ring, allowing for precise control over pressure, kneading intensity, product heating, and energy consumption. The system operates at pressures up to 40 bar and temperatures between 90 and 140 °C, with spontaneous pressure drops at the outlet leading to product expansion and partial water evaporation.

Advantages of the Annular Gap Expander
  • Improves pellet quality and press capacity.
  • Facilitates the use of components that are difficult to pellet.
  • Allows the addition of large quantities of liquids.
  • Inactivates harmful substances and eliminates salmonellae.
  • Enhances feed value and reduces production costs.

Technical Specifications
The expander is available in various sizes, with tube diameters ranging from 150 to 450 mm and operating lengths from 1,000 to 3,000 mm. It supports drive motors from 55 to 600 kW and capacities from 2 to 60 t/h.

Effects on Pelleting
Expanded mixtures increase press capacity, and pellet hardness and fines can be controlled through parameter adjustments. The ESEP system provides automatic operation control.

Starch Modification and Ingredient Preservation
The process modifies starch under high pressure and temperature, preserving proteins, vitamins, and additives due to precise control.

Hygienic Treatment
The expander effectively eliminates pathogenic germs such as salmonellae and molds.

Customization and Testing
The KAHL expander can be customized for optimal production capacity. Customers can test the expander with their mixtures in KAHL's pilot plant.

Research and Development
KAHL collaborates with universities, research institutes, and freelance consultants to advance expander technology, supported by extensive research for various animal species.
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Catalog excerpts

KAHL Annular gap expander-1

Pressure conditioning with the KAHL Annular Gap Expander The conditioning technique for improving the feed quality EXPANDAT ® hygienic biological structurized homogeneous

 Open the catalog to page 1
KAHL Annular gap expander-2

The Annular Gap Expander improves the product quality and the efficiency of the compound feed production The expander technology is one of the best and most comprehensive conditioning methods for compound feed and individual components. The hydraulically adjustable cone at the outlet together with the outlet ring form the patented annular gap. By means of adjusting the cone, the pressure, the intensity of kneading, the product heating, and the energy consumption can be controlled and programmed continuously and instantaneously. The maximum pressure is about 40 bar, the operating temperatures...

 Open the catalog to page 2
KAHL Annular gap expander-3

The multiple possibilities of variation concerning size and drive power allow for an optimum design of the KAHL expander for the requested production capacity. ESEP is the KAHL control and regulation system for automatic operation of the expander. Addition of large quantities of liquids Larger quantities of liquids, such as fat, molasses, vinasse and fish solubles, can be added to the expander. Effects on pelleting Expanded mixtures increase the press capacity. Pellet hardness and fines can be controlled by adjusting the parameters. Starch modification The treatment of the product under pressure,...

 Open the catalog to page 3
KAHL Annular gap expander-4

A special KAHL service: Process and product development for practical operation Customers and prospective buyers can test the Annular Gap Expander in our pilot plant with their own mixtures. Our network of co-operations goes far beyond machine and plant construction. We did a lot of research work for the development of the expander technology and dispose of research results for almost every animal species, from the nutritional as well as economic point of view. Our network comprises: ■ Universities ■ Research institutes ■ Freelance consultants ■ Research by customers and industry ■ Own laboratory...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.