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Crumblers for the crumbling of pellets and coarse-grained products by means of fluted rolls

Crumblers for the crumbling of pellets and coarse-grained products by means of fluted rolls

Crumblers for the crumbling of pellets and coarse-grained products by means of fluted rolls

Product catalog summary
Advantages of Crumbles:
  • Optimum utilization of feedstuff by animals.
  • Prevention of feather picking.
  • Easy product flow in dry-feeders.
  • Ability to form crumbles from products difficult to pellet, especially those with high energy value like fat.
  • Energy savings by combining pelleting and crumbling processes.
  • Specific size adjustment of crumbles.
Constructive Advantages:
  • Modular design.
  • Direct roll drive.
  • Significantly reduced noise emission.
  • Continuously adjustable and controllable distance between rolls.
  • Simple operation and maintenance.
  • Feeding can be done directly by cooler or via proportioning rolls.
High-Capacity Crumblers:

These are part of a modular system designed for crumbling pellets and coarse-grained products using fluted rolls. The system includes crumblers, crushing roller mills, and grinders suitable for small, medium, and large production capacities. The direct drive ensures quiet operation and minimal wear.

Working Method:

Pellets are fed continuously across the crumbler's width using a discharge device from the cooler or an additional feeding device. Fluted rolls operating at different speeds crush the pellets to a predetermined size, producing minimal fines that are recycled into the pelleting press after screening. The spring pretension can be adjusted to influence the granular size of the crumbled product. Rolls are driven at varying speeds to avoid foreign matter introduction.

Construction of Crumblers:

The rolls are housed in a flat base frame, allowing easy integration into existing plants. Two pairs of crumbler rolls can be assembled into a double crumbler if needed. The design allows rolls to be removed from the front or side. Direct drives for each roll eliminate the need for chains, belts, or tooth-wheels, resulting in quiet operation, reduced wear, and easy maintenance. One roll is mounted in spring-type bearings, with roll distance and spring pre-tensioning adjusted by screw spindles. Distance readings are available on both sides.

Feeding Devices:

Equipped with a directly driven feeding roll and adjustable feeding flap, the drive can be positioned on either side of the crumbler. A deviation flap allows bypassing the crumbler.

Additional Equipment:

Roll distance adjustment and reversing flap regulation can be controlled remotely, with tele-indication of operational status.

Technical Specifications:
TypeSingle CrumblerDouble Crumbler
1400175014001750
Diam. of rolls (mm)200200200200
Connected value (kW)9.7-16.514-27.719.4-3328-55.4
Net weight (kg)1100140022002800
Feeding deviceSingleSingleDoubleDouble
Diam. of rolls (mm)80808080
Connected value (kW)0.751.11.52.2
Weight (kg)200250400500
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Catalog excerpts

Crumblers for the crumbling of pellets and coarse-grained products by means of fluted rolls-1

Advantages of the crumbles ¡ Optimum utilization of the feedstuff by the animal ¡ Prevention of feather picking ¡ Easy product flow in the dry-feeder ¡ Possibility of obtaining the form of crumbles, also in case of products which are difficult to pellet with high energy value (fat) ¡ Saving of energy by combining pelleting and crumbling ¡ Specific adjustment of size of crumbles Constructive advantages ¡ Modular design ¡ Direct roll drive ¡ Strongly reduced noise emission ¡ Distance between rolls to be adjusted and controlled continuously ¡ Simple operation and maintenance ¡ Feeding either directly by cooler or via proportioning rolls The programme comprises crumblers, crushing roller mills, and grinders for small, medium, and large production capacities. Crushing

 Open the catalog to page 1
Crumblers for the crumbling of pellets and coarse-grained products by means of fluted rolls-2

AMANDUS KAHL GmbH & Co. KG Dieselstrasse 5-9 D-21465 Reinbek / Hamburg Phone: +49 (0)40 727 71 - 0 Fax: +49 (0)40 727 71 - 100 [email protected] www.akahl.de The changing of the spring pretension takes a certain influence on the granular size of the crumbled product. Furthermore one roll can avoid foreign matters which may be introduced. The rolls are driven with varying speeds. without chains, belts, or tooth-wheels make for quiet running, reduced wear, and easy maintenance. One roll is mounted in spring-type bearings. The adjustment of the roll distance and the spring pre-tensioning...

 Open the catalog to page 2

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