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AK35 High-Capacity Crumblers of the Modular System

AK35 High-Capacity Crumblers of the Modular System

AK35 High-Capacity Crumblers of the Modular System

Product catalog summary
Advantages of Crumbles:
  • Optimum utilization of feedstuff by animals.
  • Prevention of feather picking.
  • Easy product flow in dry-feeders.
  • Ability to form crumbles from products difficult to pellet, especially those with high energy value like fat.
  • Energy savings by combining pelleting and crumbling processes.
  • Specific size adjustment of crumbles.
Constructive Advantages:
  • Modular design.
  • Direct roll drive.
  • Significantly reduced noise emission.
  • Continuously adjustable and controllable roll distance.
  • Simple operation and maintenance.
  • Feeding can be done directly by cooler or via proportioning rolls.
High-Capacity Crumblers:

These crumblers are part of a modular system designed for crumbling pellets and coarse-grained products using fluted rolls. The direct drive ensures quiet operation and minimal wear.

Working Method:

Pellets are fed continuously across the crumbler's width using a discharge device from the cooler or an additional feeding device. Fluted rolls with different speeds crush the pellets to a predetermined size, producing minimal fines, which are recycled into the pelleting press after screening. The spring pretension affects the granular size, and one roll can avoid foreign materials. Rolls operate at varying speeds.

Construction of Crumblers:

The rolls are mounted in a flat base frame, allowing easy integration into existing plants. Two pairs of crumbler rolls can be assembled into a double crumbler if needed. The design allows rolls to be removed from the front or side. Direct drives for each roll eliminate the need for chains, belts, or tooth-wheels, ensuring quiet operation, reduced wear, and easy maintenance. One roll is mounted in spring-type bearings, with roll distance and spring pre-tensioning adjusted by screw spindles, readable from meters on both sides.

Feeding Devices:

Equipped with a directly driven feeding roll and adjustable feeding flap, the drive can be located on either side of the crumbler. A deviation flap allows bypassing the crumbler.

Additional Equipment:

Roll distance adjustment and reversing flap regulation can be controlled remotely, with tele-indication of the operation state.

Technical Specifications:
TypeSingle CrumblerDouble Crumbler
1400175014001750
Diam. of rolls (mm)200200200200
Connected value (kW)9.7-16.514-27.719.4-3328-55.4
Net weight (kg)1100140022002800
Output (kg/h)On request
Feeding deviceSingleSingleDoubleDouble
Diam. of rolls (mm)80808080
Connected value (kW)0.751.11.52.2
Weight (kg)200250400500
Contact Information:

AMANDUS KAHL GmbH & Co. KG
Dieselstrasse 5-9, D-21465 Reinbek / Hamburg
Phone: +49 (0)40 727 71 - 0
Fax: +49 (0)40 727 71 - 100
Email: [email protected]
Website: www.akahl.de

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Catalog excerpts

AK35 High-Capacity Crumblers of the Modular System-1

KAHL Crumblers Advantages of the crumbles ■ Optimum utilization of the feedstuff by the animal ■ Prevention of feather picking ■ Easy product flow in the dry-feeder ■ Possibility of obtaining the form of crumbles, also in case of products which are difficult to pellet with high energy value (fat) ■ Saving of energy by combining pelleting and crumbling ■ Specific adjustment of size of crumbles Constructive advantages ■ Modular design ■ Direct roll drive ■ Strongly reduced noise emission ■ Distance between rolls to be adjusted and controlled continuously ■ Simple operation and maintenance ■ Feeding either directly by cooler or via proportioning rolls

 Open the catalog to page 1
AK35 High-Capacity Crumblers of the Modular System-2

Type Single crumbler Double crumbler Output abt. kg/h on request on request on request on request Feeding device Single Single Double Double Construction of the crumblers The rolls are built into a flat base frame so that the small building height permits an incorporation also into existing plants without any problem. In case of need it is possible to assemble two pairs of crumbler rolls into a double crumbler. The construction permits to take the rolls out either towards the front or to the side. Direct drives for each roll without chains, belts, or tooth-wheels make for...

 Open the catalog to page 2

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