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Rotary Dial Index Systems

Rotary Dial Index Systems

Rotary Dial Index Systems

Product catalog summary
Overview: The document describes rotary dial index systems designed to enhance efficiency and throughput in multi-step manufacturing processes. These systems minimize operator handling between steps and can be customized for specific manufacturing needs.
Key Features:
  • Multiple positions tailored to improve throughput.
  • Reduction in cycle time by performing steps in parallel.
  • Single operator or robotic loading/unloading.
  • Compact design suitable for lean manufacturing.
  • Light-tight laser processing area compliant with CDRH class 1 safety standards.
  • Operator process monitoring via viewport and camera.
  • Optional real-time laser weld monitoring for quality assurance.
Typical Applications: The systems are used in battery tab welding, medical component marking, automotive part welding, and aerospace component marking.
System Options:
  • Pneumatic or motorized indexer.
  • Stage motion options include X, Y, Z, and rotary for part manipulation.
  • Galvo scanhead for quick positioning.
  • Controller options: AB PLC, DeltaTau®, or markermotion®.
  • Connectivity to production networks (ERP, MRP systems).
  • Process options: marking, engraving, welding, ablation.
  • Adjustable height base for ergonomic operation.
Technical Specifications:
  • Available in 2, 3, or 4 positions.
  • Electrical requirements: 100-240 VAC, 50-60 Hz, 10A.
  • Typical dimensions for a 3-position workstation: 35.5 in x 35.5 in x 62.8 in (901.7 mm x 901.7 mm x 1595.1 mm).
Integration Options: Includes part-in-place sensors, barcode imagers, custom user interfaces, part-specific tooling, and machine vision correction/verification.
Safety Features:
  • Compliance with IEC 13849-1 Category 3.
  • Acrylic guarding with light curtains to prevent pinch points.
  • Dual opto anti-tie down switches to initiate cycles.
  • Light-tight process area adhering to CDRH Class 1 standards.
Contact Information: The document provides contact details for AMADA WELD TECH offices across the Americas, Europe, and Asia.
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Catalog excerpts

Rotary Dial Index Systems-1

Designed to improve the efficiency and throughput of a multi-step manufacturing process, rotary dial index systems assist in organizing steps and eliminating operator handling between steps. Amada Weld Tech specializes in building custom systems where either a single operator or robot is tasked with loading materials and unloading finished product. SYSTEM OPTIONS • Pneumatic or motorized indexer • Stage motion options: X, Y, Z, Rotary for part manipulation • Galvo scanhead option for quick point-to-point positioning • Controller options: AB PLC, DeltaTau® or MarkerMotion® • Connectivity to production networks: (ERP, MRP systems) • System process options: marking, engraving, welding, ablation • Adjustable height base for optimal operator ergonomics 3-position rotary dial index system TYPICAL APPLICATIONS Key features • Multiple positions tailored to the manufacturing process to improve throughput • Decrease cycle time in continuous production by performing steps in parallel Automotive part welding Medical component marking Aerospace component marking • Single operator or robot load/unload of product • Small footprint for lean manufacturing • Light tight laser processing area meets CDRH class 1 safety standards • Viewport and camera enables operator process monitoring • Optional real-time laser weld monitoring to inspect the weld and ensure quality, throughput and traceability

 Open the catalog to page 1
Rotary Dial Index Systems-2

LASER PROCESS AREA LASER PROCESS AREA LASER PROCESS AREA Pre-process Check/Correction Laser Process Pre-process Check/Correction Laser Process Verification Unload Load Verification Unload OPERATOR WORK AREA Examples of multiple positions (left to right): 2-position, 3-position, 4-position Laser Process Pre-process Check/Correction Verification Unload OPERATOR WORK AREA OPERATOR WORK AREA Example: 2-position dial index system for laser marking Integration options • Part in place sensor to initiate cycle • Barcode imager • Custom user interface • Part-specific tooling • Machine vision correction/verification...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.