MG3

MG3
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MG3

Product catalog summary
Overview
Miyachi Europe specializes in precision joining and marking solutions for industries such as automotive, electronics, solar, battery, and medical. Their technologies facilitate welding, marking, and bonding of various metal and plastic devices.
Applications
The document highlights applications in connectors, switches, cables, engine components, dashboard electronics, lighting components, batteries, solar cells, and medical components. Key processes include resistance welding, reflow soldering, and heat staking.
MG3 Digital and Hot Bar Devices
The MG3 Digital is designed for resistance welding, monitoring parameters like current, voltage, and power, and includes statistical process functions and optional displacement sensors. The MG3 Hot Bar is used for heat seal bonding, reflow soldering, and heat staking, measuring temperature, force, and pressure.
Welding Technologies
The document describes various welding methods: Spot Welding, Projection Welding, Gap Welding, Thermocompression Welding, Strand Welding, and Compacting.
Resistance Weld Monitoring
The MG3 Digital Weld Monitor enhances process accountability and quality control by monitoring weld parameters, generating alarms for out-of-tolerance issues, and aiding in process development through data visualization.
Hot Bar Reflow Soldering Technology
This technology involves a programmable heating curve for creating electro-mechanical interconnections, suitable for connecting flex-foils to PCBs and other small components.
ACF/Heat-Seal Bonding Technology
Used for connecting displays to PCBs, this technique involves anisotropic conductive adhesive and flex foils, requiring careful material and process parameter selection.
Benefits and Features
The MG3 devices offer configurable run screens, data logging, and statistical process control, supporting interfaces like RS232 and Ethernet TCP/IP, with convenient data storage and transfer options.
Specifications
The MG3 Hot Bar monitors displacement, temperature, and force with dual-channel capabilities, featuring a configurable graphic user interface with four display quadrants.
Process Control
The device offers measurement methods such as force, temperature, time, and displacement, with real-time temperature and displacement graphs for monitoring.
Industries Served
The MG3 Hot Bar is applicable in automotive, electronics, solar, battery, and medical industries.
Services
Miyachi Europe provides application support, sample handling, technical support, and training, with technology centers offering feasibility testing and application consulting.
Certifications
Miyachi Europe’s facilities are ISO-9001 certified, ensuring high-quality standards.
Contact Information
Miyachi Europe has offices in Germany, The Netherlands, Hungary, UK, France, Italy, Czech Republic, and other global locations including the USA, Brazil, China, Taiwan, Thailand, India, Korea, and Vietnam.
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Catalog excerpts

MG3-1

UNIQUE PROCESS MONITORING

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MG3-2

Miyachi Europe offers today’s Automotive, Electronics, Solar, Battery and Medical manufacturers the broadest range of precision joining and marking solutions. Our proven technologies enable these industries to weld, to mark or to bond a variety of devices made of metal or plastic. Heat Staking Automotive Resistance Welding Voltage Coils Spot Welding Medical Resistance Welding Sensor Connections Reflow Soldering Flex-PCB Compacting Wiring Assembly Reflow Soldering Flex-PCB Cellphone Resistance Welding Electronics Seam Welding Medical Resistance Welding Automotive Reflow Soldering Car Audio Heat...

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MG3-3

In addition to the proven MG3 Digital process monitoring device for resistance welding Miyachi Europe has recently launched a new MG3 Hot Bar version developped based on valuable customer input received. Both versions are equipped with a sturdy metal frame and a colored display, a button which allows to save data on a USB stick and plugs to connect resistance welding or hot bar devices. The MG3 Digital is designed for resistance welding and allows to monitor current, voltage, charging time, power, pre-warning and limit values. Whilst statistic process functions are included, displacement can...

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MG3-4

Miyachi Europe is the global leader in resistance welding technologies. Resistance welding is a thermo-electric process in which heat is generated at the interface of the parts to be joined by passing an electrical current through the parts for a precisely controlled time and under a controlled pressure also called force. The name “resistance’ welding derives from the fact that the resistance of the workpieces and electrodes are used in combination or contrast to generate the heat at their interface. Welding Methods Spot welding In spot welding the parts that are to be welded lie on top of each...

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MG3-5

Resistance Weld Monitoring with MG3 Digital Accountability, process monitoring & quality control as well as process development are key criteria for Miyachi Europe customers to purchase the MG3 Digital Weld Monitor. Accountability Industrial manufacturers are experiencing an ever increasing emphasis on process accountability. The MG3 gives manufacturers the information needed to support process development and production monitoring. The powerful communication possibilities make MG3 Digital an easy to integrate monitoring device for a production host system that collects and illustrates valuable...

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MG3-6

Hot Bar technology is used to transfer a defined programmable heating curve into a dedicated area in order to create a electro-mechanical interconnection between one or more materials. Depending on material specifications, design of parts and required functionality of the endproduct, a specific Hot Bar process can be used. The Hot Bar process can be divided into 3 functional interconnection methods, each offering its own specific advantages. Miyachi Europe offers you a complete process and system solution for each of these processes! Extra width on PCB track provides space for the solder to flow...

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MG3-7

ACF/Heat-Seal Bonding Technology ACF/Heat-Seal is an interconnection technique mostly used for connecting displays to pcb’s with anisotropic conductive adhesive and flex foils. For successful implementation there are a few basic rules. By following these rules display connection is a simple and reliable process, resulting in top quality connections. HeatSealing can be done in any factory and can be easily implemented from the start of design to mass production. particles will be trapped, resulting in an electrical connection. The adhesive normally consists of a mixture of thermoplastic and thermohardening...

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MG3-8

Unique Digital Weld Monitoring The Premium Digital Weld Monitor was designed to control welding processes reliably, efficiently and The dual channel capability offers simultaneous monitoring. A configurable graphic user interface with 4 display quadrants, graphic and numeric indicators as well as intuitive online help gives maximum Full on-screen SPC capability generates real time monitoring. Up to 99 available schedules provide maximum control password protected Interfaces like RS232 or Ethernet TCP/IP create a modern infrastructure. Weld interrupt functions enable the operator to steer the...

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MG3-9

Unique Process Control MG3 Hot Bar Process Control Temperature Graph Graph showing real time temperature profile during Hot Bar process cycle Interfaces like RS232 or Ethernet TCP/IP create a modern infrastructure. Bond interrupt functions enable the operator to steer the welding process. A USB port allows for convenient and safe storage of data provided in ASCII format as well as data transfer of all relevant routines and screen shots. MG3 Hot Bar combines the Hot Bar know-how from MIYACHI EAPRO with the technical expertise and competencies from MIYACHI PECO. The new process monitoring device...

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MG3-10

Providing Solutions for the Automotive, Electronics, Solar, Battery and Medical Industries MIYACHI, MIYACHI PECO, MIYACHI EAPRO and MIYACHI UNITEK products have a very long tradition in welding, marking and bonding electronic components. For more than 100 years now, our products enable many industries to produce and research solid connections and distinct markings which perfectly match the specific needs in the market. Our laser welding, laser marking, resistance welding, hot bar bonding, ACF laminating and heat staking technologies are used in connectors, switches, cables, engine components,...

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MG3-11

Miyachi Europe business services are a valuable contribution to your future success. Application Support Our Technology Centers offer technical application development and troubleshooting support in our key technologies Laser Welding, Laser Marking, Resistance Welding, Hot bar Reflow Soldering, Hot bar ACF Laminating, Heat Seal Bonding, Heat Staking and Fluid Dispensing and Systems. Sample Handling Our Technology Centers offer you an application feasibility testing service in the above mentioned technology fields. You are invited to send samples to our labs for an evaluation to determine the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.