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Low Power Linear DC Spot Weld Control - UB29

Low Power Linear DC Spot Weld Control - UB29

Low Power Linear DC Spot Weld Control - UB29

Product catalog summary
Overview: The document provides detailed specifications and features of the DC29 and UB29 Linear DC Welding Controls, designed for resistance welding applications requiring precise control and fast response times.
Specifications:
  • DC29: Outputs 200-4000 amps, suitable for high-quality throughput with single-phase power input. Ideal for heat-sensitive parts like battery cells.
  • UB29: Outputs 5-500 amps, designed for micro welding with closed-loop feedback control, suitable for safety-critical applications in medical and automotive sectors.
Key Features:
  • Advanced closed-loop analog control for stable waveforms.
  • Fast rise times for shorter weld times and less deformation.
  • Built-in monitor with graphical screen for parameter optimization.
  • Intuitive graphical user interface with dual pulse waveforms.
  • Programmable times to 100 µsec increments for ultimate control.
Weld Monitoring and Process Tools:
  • Pre-weld function active part conditioner (APC) to prevent unacceptable welds and electrode damage.
  • Weld stop feature to terminate energy if limits are exceeded.
  • Feedback modes include constant voltage, constant power, constant current, and combo mode for various applications.
Weld Heads:
  • Model 50: For fine ribbons and wires, force range 40-1000 gram-force.
  • Model 86A/EZ: For parallel gap welding, force range 0.5 to 20 lbs.
  • 70 Series: Servomotor driven with overforce protection, ideal for automation.
  • 88A/EZ: For microjoining applications, with EZ-Air actuation for precision control.
Technical Specifications:
  • Dimensions: 15 in x 8.4 in x 12 in; Weight: 49 lb (22 kg).
  • Nominal line voltages: 88-264 VAC, 47-63 Hz.
  • Output regulation: 2% variance for line voltage and load resistance.
  • Weld period ranges and resolution detailed for precise control.
Communication and I/O:
  • RS232 for remote control and data communication.
  • Fully isolated inputs and outputs for safety.
  • Programmable alarms and relays for process control.
Applications: Suitable for halogen lamp filaments, battery tab to lithium-ion cell, catheter guide wire assembly, and airbag detonator modules.
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Catalog excerpts

Low Power Linear DC Spot Weld Control - UB29-1

Linear DC Welding Controls The DC29 Linear DC welding control is ideal for applications which require exceptional control, fast rise times, and high quality throughput. DC29 requires only single phase input power and can output up to 4000 amps. Ultra-fast rise times permit short overall weld times, resulting in less part deformation and stronger welds. This is extremely important when welding heat sensitive parts such as battery cells or sensitive electronic devices. DC29: 200-4000 amp output, versatile energy range with excellent control UB29: 5-500 amp output designed with high resolution for precise control for micro welding Straight forward rear panel I/O connections UB29 provides unsurpassed levels of control for resistance micro welding. Requiring only single phase power, UB29 is a 500 amp Linear DC control with feedback modes designed to adapt to part and process variables. This power supply should be used for smaller applications where closed-loop feedback control and fast response times are required. Safety critical applications such as those found in the medical and automotive markets will benefit from UB29’s precision low energy control. TYPICAL APPLICATIONS • Advanced closed-loop analog control yields repeatable and stable programmable waveforms • Extremely fast rise times permit shorter weld times, less part deformation, longer electrode life, and greater weld strength with more part ductility • Built-in monitor with graphical screen shows visual trace of energy over time, aiding in weld parameter optimization Battery tab to lithium ion cell Halogen lamp filaments Catheter guide wire assembly Air bag detonator module (squib wire) • Side mounted weld cables and compact unit size increase installation options • Single phase power input and simple I/O allows for easy setup and versatility of use RESISTANCE WELDING

 Open the catalog to page 1
Low Power Linear DC Spot Weld Control - UB29-2

CURRENT, VOLTAGE AND POWER FEEDBACK MODES: INTUITIVE, EASY-TO-USE • Intuitive graphical user interface • Dual pulse waveforms programmed in current, voltage, or power control modes • Programming times to 100 usee increments provides ultimate control • Accurate, built-in monitor displays the graphical "trace" of weld current, voltage, power and resistance, along with numerical peak and average values • Easy-to-set limits establish process window for acceptable quality • User programmable relays can be used in conjunction with visual and audible signals for operators and automation interface •...

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Low Power Linear DC Spot Weld Control - UB29-3

86A/EZ Precision Parallel Gap Weld Head Model 50 Light Force Weld Head The 50 Series weld heads with either foot or air actuation provide accurate levels of precision required for welding fine ribbons and wires to substrates. The force range of the 50F is 40-1000 gram-force (0.39 - 9.8 Newtons), continuously adjustable with no overforce. Holder options for either Unitip or Unibond electrodes are available. Model 50 is normally matched with the UB29 power supply. The Model 86 weld head with either foot or patented EZ-Air® actuation provides precision control for parallel gap welding applications...

 Open the catalog to page 3
Low Power Linear DC Spot Weld Control - UB29-4

RESISTANCE WELDING TECHNICAL SPECIFICATIONS MODEL NUMBER Nominal line voltages (single phase) Repetition rate Setting ranges: Current Voltage Power Peak: Current Voltage Power Output regulation versus line voltage variance Output regulation versus load resistance variance Weld Period Ranges First / second pulse, up/downslope and cool periods Squeeze/hold periods Output accuracy Current Voltage Power FEATURES WELD HEAT PROFILE CONTROL Weld pulse control Programmable weld pulse segments Weld schedule memory Weld schedule chaining BUILT-IN WELD MONITOR FUNCTIONS Measurement parameters Graphic display...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.