Linear DC Spot Welding Control with Built-in Monitor - DC29
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Catalog excerpts

Linear DC Spot Welding Control with Built-in Monitor - DC29 - 1

Linear DC Welding Controls The DC29 Linear DC welding control is ideal for applications which require exceptional control, fast rise times, and high quality throughput. DC29 requires only single phase input power and can output up to 4000 amps. Ultra-fast rise times permit short overall weld times, resulting in less part deformation and stronger welds. This is extremely important when welding heat sensitive parts such as battery cells or sensitive electronic devices. DC29: 200-4000 amp output, versatile energy range with excellent control UB29: 5-500 amp output designed with high resolution for precise control for micro welding Straight forward rear panel I/O connections UB29 provides unsurpassed levels of control for resistance micro welding. Requiring only single phase power, UB29 is a 500 amp Linear DC control with feedback modes designed to adapt to part and process variables. This power supply should be used for smaller applications where closed-loop feedback control and fast response times are required. Safety critical applications such as those found in the medical and automotive markets will benefit from UB29’s precision low energy control. TYPICAL APPLICATIONS • Advanced closed-loop analog control yields repeatable and stable programmable waveforms • Extremely fast rise times permit shorter weld times, less part deformation, longer electrode life, and greater weld strength with more part ductility • Built-in monitor with graphical screen shows visual trace of energy over time, aiding in weld parameter optimization Battery tab to lithium ion cell Halogen lamp filaments Catheter guide wire assembly Air bag detonator module (squib wire) • Side mounted weld cables and compact unit size increase installation options • Single phase power input and simple I/O allows for easy setup and versatility of use RESISTANCE WELDING

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Linear DC Spot Welding Control with Built-in Monitor - DC29 - 2

CURRENT, VOLTAGE AND POWER FEEDBACK MODES: INTUITIVE, EASY-TO-USE • Intuitive graphical user interface • Dual pulse waveforms programmed in current, voltage, or power control modes • Programming times to 100 usee increments provides ultimate control • Accurate, built-in monitor displays the graphical "trace" of weld current, voltage, power and resistance, along with numerical peak and average values • Easy-to-set limits establish process window for acceptable quality • User programmable relays can be used in conjunction with visual and audible signals for operators and automation interface...

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Linear DC Spot Welding Control with Built-in Monitor - DC29 - 3

86A/EZ Precision Parallel Gap Weld Head Model 50 Light Force Weld Head The 50 Series weld heads with either foot or air actuation provide accurate levels of precision required for welding fine ribbons and wires to substrates. The force range of the 50F is 40-1000 gram-force (0.39 - 9.8 Newtons), continuously adjustable with no overforce. Holder options for either Unitip or Unibond electrodes are available. Model 50 is normally matched with the UB29 power supply. The Model 86 weld head with either foot or patented EZ-Air® actuation provides precision control for parallel gap welding...

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Linear DC Spot Welding Control with Built-in Monitor - DC29 - 4

RESISTANCE WELDING TECHNICAL SPECIFICATIONS MODEL NUMBER Nominal line voltages (single phase) Repetition rate Setting ranges: Current Voltage Power Peak: Current Voltage Power Output regulation versus line voltage variance Output regulation versus load resistance variance Weld Period Ranges First / second pulse, up/downslope and cool periods Squeeze/hold periods Output accuracy Current Voltage Power FEATURES WELD HEAT PROFILE CONTROL Weld pulse control Programmable weld pulse segments Weld schedule memory Weld schedule chaining BUILT-IN WELD MONITOR FUNCTIONS Measurement parameters Graphic...

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