KN-II Series

KN-II Series

KN-II Series

Product catalog summary
Overview: The KN-II weld head is a highly reliable and proven tool in industrial environments globally, known for its robust performance in metal projection welding applications. It features a proprietary fast force follow-up mechanism that prevents weld expulsion, a common issue in projection welded electronic devices.
Key Features:
  • Robust, low-maintenance die set design.
  • Fast force follow-up feature to maintain force during welding, eliminating weld expulsion.
  • Rigid construction with a 25-micron matched linear ball bearing bushing and tie rod for precise positioning.
  • Simple actuation using the Benchmark® SS-1 pneumatic weld head controller.
  • Compatibility with both manual and automated welding systems.
Typical Applications: The KN-II weld head is suitable for a variety of applications including sensors, frequency devices, filaments, heating elements, photonics packages, strain gauges, transducers, power devices, RF and hybrid devices, laser/photonic devices, and automotive components.
Technical Specifications:
  • Weld force range: 250 - 4082 lb-F (113 - 1855 kg-F).
  • Throat opening with electrode: 1.32 in (33.5 mm).
  • Throat depth: 7.0 in (177.8 mm).
  • Cylinder stroke: 1.98 in (50.3 mm).
  • Electrode holder diameter: 1 in (25.4 mm) or 2 in (50.8 mm).
  • Electrodes: RWMA 3 and RWMA 11.
  • Dimensions: 14.9 in x 11.9 in x 19.8 in or 23.4 in.
  • Weight: 95 lb (43.2 kg) or 100 lb (45.5 kg).
Advantages:
  • Robust design and low maintenance.
  • High repeatability and industry-proven reliability.
  • Worldwide support and over 30 years of welding experience.
Optional Features:
  • Integrated glovebox systems.
  • Vacuum-backfill options.
  • Integrated SS-1 weld head controller.
Contact Information: AMADA MIYACHI provides global support with offices in the Americas, Europe, Asia, and other regions, ensuring comprehensive customer service and technical assistance.
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Catalog excerpts

KN-II Series-1

Pneumatic Weld Head The KN-II weld head has been extensively proven in industrial environments around the world and is regarded as the “dependable workhorse” of the industry. Its proprietary fast force follow-up feature eliminates weld expulsion, preventing entrapment of ejected materials in projection welded electronic devices - a common cause of PIND (particle impact noise detection) failure. Dual cylinder design delivers over 4000 lbs of weld force. Designed to accommodate a variety of metal projection welding applications including sensors, frequency devices, filaments, heating elements, photonics packages, strain gauges and transducers. TYPICAL APPLICATIONS Key features • Robust, low maintenance die set design • Fast force follow-up feature maintains force during weld, eliminating weld expulsion • Rigid construction using a 25 micron matched linear ball bearing bushing and tie rod for precise positioning and planarity Power devices Laser / photonic devices Automotive components • Simple actuation using the Benchmark® SS-1 pneumatic weld head controller • Can be configured to be used with any manual or automated welding system

 Open the catalog to page 1
KN-II Series-2

OPTIONAL FEATURES • Opposed electrode welding applications which require fast follow-up to prevent material expulsion • Welding ring or annular projections with a perimeter length ranging from 0.40 to 7.0 inches • Microelectronic hermetic packaging cap to header welding requiring coplanarity • Integrated glovebox systems • Vacuum - backfill options • Integrated SS-1 weld head controller • Robust design • Low maintenance • Repeatability • Worldwide support • Industry proven products • Over 30 years of welding experience HERMETIC SEALING TECHNICAL SPECIFICATIONS Part Number WEIGHT & DIMENSIONS...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.