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Inverter Resistance Welding Power Supply - IPB5000A

Inverter Resistance Welding Power Supply - IPB5000A

Inverter Resistance Welding Power Supply - IPB5000A

Product catalog summary
Overview: The IPB-5000A is a fine spot welder designed for precision welding applications. It offers advanced control modes and features to ensure high-quality welds and process consistency.
Control Modes: The welder provides four control modes: secondary constant current, secondary constant voltage, a combination of both, and secondary constant power control. These modes allow for optimal weld quality.
Quality Assurance Features: The device includes two key features for determining weld quality: the Comparator feature, which sets upper and lower limits for current, voltage, power, and resistance, and the Envelope feature, which sets dynamic limits around a monitored waveform to ensure consistent resistance changes.
Displacement Measurement: An optional feature measures electrode displacement due to penetration, stopping the welding process when a set displacement value is reached.
Current Ripple Reduction: The IPB-5000A reduces weld current ripple to one-third of conventional models, maintaining a constant current with a lower peak value.
Specifications: The welder operates on three-phase power (200-240VAC/380-480VAC, 50/60Hz) with a primary frequency of 5kHz and a primary current of 200A. It supports 127 weld schedules and various time settings for squeeze, upslope, weld, downslope, and hold phases. The current setting range is 0.40 – 4.00kA, with a monitoring range up to 9.99kA.
Transformer Specifications: The ITD-360B6 and ITB-780B6 transformers have rated capacities of 10.2kVA and 17.4kVA, respectively, with maximum secondary currents of 3000A and 4000A at a 5% duty cycle. Both models use forced air cooling and operate at a frequency of 5kHz.
Additional Information: Specifications are subject to change, and further details can be found on the manufacturer's website.
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Catalog excerpts

Inverter Resistance Welding Power Supply - IPB5000A-1

FINE SPOT WELDER IPB-5000A DC Inverter Welding Power Supply for Spot welding and Fusing FEATURES ■ Four control modes to choose from Optimum control modes for obtaining ideal weld quality can be chosen from; secondary constant current control, secondary constant voltage control, combination of secondary constant current and secondary constant voltage control, and secondary constant power control. ■ Two features for GOOD / NO GOOD determination The Comparator feature allows to set upper and lower limits around the measured value of up to four parameters; which are current, voltage, power and resistance, to assure process consistency. When those values reach out of the limits, an error signal or a caution signal alarms. The Envelope feature allows dynamic limits to be set around a monitored waveform to ensure the same resistance change occurs at the same rate for every weld. ■ Measurement of displacement value It measures how much an electrode moves down because of penetration to see displacement value and stops welding when displacement value reaches the set value. (Option) ■ Reduction of weld current ripple Current ripple is reduced to 1/3 of that with the conventional model. With the same effective current, the IPB controls the peak current to be in low value and keeps current constant. [ Weld current: 4000A

 Open the catalog to page 1
Inverter Resistance Welding Power Supply - IPB5000A-2

FINE SPOT WELDER Specifications Model Power requirements Primary frequency Primary current Feedback modes Number of weld schedules Squeeze delay Squeeze Pre-check weld Pre-check Upslope Time Weld 1 setting Downslope Pause Upslope Weld 2 Downslope Hold Current setting range Current monitor Displacement monitor Specifications of transformers Model Rated capacity Rated primary voltage Secondary voltage, no load Maximum secondary current (Maximum duty cycle) Cooling method Frequency Turns ratio of transformers Specifications are subject to change without notice.

 Open the catalog to page 2

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