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High Precision Weld Checker - MM-122A

High Precision Weld Checker - MM-122A

High Precision Weld Checker - MM-122A

Product catalog summary
Overview: The document provides detailed information on resistance welding and the use of Weld Checkers by Amada Miyachi America. These devices are designed to improve welding processes by monitoring key variables such as current, voltage, and force, thereby reducing scrap rates, improving process control, and minimizing machine downtime.
Key Features: The Weld Checkers offer features like simultaneous measurement of current, voltage, and force, easy screen navigation, waveform and data analysis, and options for data output via RS232 and printers. Specific models like the MM-380 and MM-370 provide advanced monitoring capabilities with built-in printers and USB data storage.
Technical Specifications: The document outlines the technical specifications for various models, including current and voltage ranges, force measurement capabilities, and data output options. For instance, the MM-370 model measures current up to 200 kA and force up to 2204 lbf, with data output available through RS-232/485 ports.
Accessories and Software: The document lists accessories such as toroidal coils and force sensors, and mentions the use of Winwedge software for data collection and process control. This software facilitates exporting data directly into Microsoft Excel for further analysis.
Applications and Benefits: The Weld Checkers are applicable in various welding environments, offering benefits like accurate machine setup, weld optimization, and diagnostics. They are suitable for both bench systems and automated welding systems, providing critical data for maintaining weld quality and consistency.
Contact Information: The document concludes with contact details for Amada Miyachi's offices across the Americas, Europe, and Asia, emphasizing their global presence and support services.
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Catalog excerpts

High Precision Weld Checker - MM-122A-1

Resistance welding derives it’s ability to form a proper weld nugget from the simple formula for heat: H = I2xRxT, where “I” is the current, “R” is the resistance, and “T” is the time. The ability to keep these variables within predefined limits allows the process to be maintained. Weld consistency can vary over time due to a number of variables, which affect the heat delivered to the weld. The changes can result in: • Poor quality welds • Machine downtime • High maintenance costs • Lost revenue Amada Miyachi America’s range of checkers provide the ability to monitor the variables that result in changes in weld heat such as current and time. Other factors that affect weld quality can also be monitored, such as voltage, displacement and force. KEY FEATURES • Lower scrap rate • Improved process control • ISO 9000 data collection • Decreased machine downtime • Accurate machine set up • Weld optimization and Design of Experiments (DoE) • Welding process diagnostics RESISTANCE WELDING Weld Checkers

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High Precision Weld Checker - MM-122A-2

Next Generation Hand-held Portable Weld • Measures current, voltage and force, resistance, weld time • Weld-through sensor • Easy screen-menu navigation • Intuitive waveform and data analysis weld thru sensors Measure current, voltage and force Understand, optimize and benchmark your process and Weld through sensor Measure force, current and voltage simultaneously at the WELD TESTER Easy screen navigation Scroll through and select menus with rotary dial Waveform and data analysis Precise graphical displays of waveform time and amplitude Printer option Instant screen prints and waveforms Color...

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High Precision Weld Checker - MM-122A-4

RESISTANCE WELDING MM-370 Next Generation Machine Mounted Weld Monitor KEY FEATURES • Measures current, voltage, force and displacement, resistance, weld time • Set limits for all parameters • Comprehensive machine I/O • Measured data and waveform data can be saved in a USB memory device • Easy screen-menu navigation • Built-in printer and RS232/485 output ACCESSORIES Coils Displacement Sensor MA-770 and 771 Weld Thru Sensors TECHNICAL SPECIFICATIONS Current range Force range (MM-370A-00-01 only) Displacement range Voltage range Current measurement time Force measurement time Measurement mode...

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High Precision Weld Checker - MM-122A-5

High Precision "Miniature" Weld Monitor • Measures single phase AC, DC inverter, AC inverter, capacitor discharge, transistor, single-phase rectified, 3-phase rectified, 3-phase low frequency • Conduction angle • Measures time in milliseconds and cycles • Upper and lower limits • Data communications port RS-232/485 • "No weld current" detection • Error signaling • Printer connection with standard reports • Analog output for waveforms • Weld counter • Measures stepped weld sequences • Good/No-Good, Hi/Low machine outputs The new standard in weld checker technology. PC networking and printer hook-up....

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High Precision Weld Checker - MM-122A-6

RESISTANCE WELDING MM-315B Pocket Weld Testers KEY FEATURES • Simple current measurement in the palm of your hand • For AC and Inverter power supplies • Measures current, cycles, milliseconds and conduction degrees • Impulse memory, 9 welds • Rechargeable batteries or AC • Includes coil, charger and carrying case • Easy-view LCD • Memory function for easy recall of impulses The perfect pocket size troubleshooter. TECHNICAL SPECIFICATIONS Power supply Current sensor Current range Time range Conduction angle Rechargeable battery and AC charger Toroidal coil (see table in this brochure) 1.00-9.99A,...

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High Precision Weld Checker - MM-122A-7

400 mm long 1.0 x sensitivity, 5 in I.D.* (127 mm) 800 mm long 1.0 x sensitivity, 10 in I.D. (254 mm) 10 x sensitivity, 1 1⁄8 in I.D. (29 mm) 1.0 x sensitivity, 1 3⁄8 in I.D. (35 mm) 10 x sensitivity, 1 3⁄4 in I.D. (45 mm) 1.0 x sensitivity, 2 3⁄8 in I.D. (60 mm) 500 mm long 1.0 x sensitivity, 3 in I.D. (76 mm) Extension cables for toroidal coils are optional. *Inner diameter • For use with all current monitors. FORCE SENSORS & ACCESSORIES FORCE AND CURRENT SENSORS Part Number MA-520 MA-521 MA-522 Description Force sensor 1.10 to 22.04 lbf (0.50 to 10.00 kgf) Force sensor 11.0 to 220.4 lbf (5.0...

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High Precision Weld Checker - MM-122A-8

Hand held RESISTANCE WELDING Current Voltage Communications Printer Battery powered Line powered 1820 S. Myrtle Ave. • Monrovia, CA 91016 US T: (626) 303-5676 • F: (626) 358-8048 [email protected] • www.amadamiyachi.com ISO 9001 Certified Company • 24/7 Repair Service: 1-866-751-7378 Amada Miyachi America Mexico El Paso, TX 79925 T: (915) 881-8765 [email protected] Amada Miyachi do Brasil Ltda. Sao Paulo, Brasil T: +55-11-4193-3607 [email protected] EUROPE Amada Miyachi Europe GmbH Puchheim, Germany T: +49 (0) 89 83 94 030 [email protected] ASIA Amada Miyachi Co.,...

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All AMADA WELD TECH Inc. catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.