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Emerald Series Constant Heat Flat Panel Bonding & Repair

Emerald Series Constant Heat Flat Panel Bonding & Repair

Emerald Series Constant Heat Flat Panel Bonding & Repair

Product catalog summary
Emerald CH Benefits
  • Supports all TAB/Flex sizes and almost all LCD/PDP panels.
  • Features fine pitch alignment.
  • Combines ACF tacking, Heat-Seal bonding, and Hot Bar Reflow Soldering in one system.
  • Equipped with dual look-up cameras for alignment and track & marker recognition.
  • Utilizes constant heat bonding technology with a temperature controller and programmable timer.
  • High precision pneumatic bonding head ensures consistent process results.
  • Optional panel support ranging from 1” to 6”.
Emerald CH Technology / Features

The Emerald Series by Miyachi Europe is a versatile product line for LCD/PDP Bonding and Repair Systems, accommodating TAB and Flex sizes with panel sizes from 1” to 65”. It supports ACF tacking, ACF Final Bonding, and Hot Bar Soldering. The system includes a flipper X-Y-Z-Phi module for precise positioning and offers multiple thermode dimensions with a quick connect block for easy thermode changes. An upgrade package for a high precision motorized bonding head is available, along with additional modules like a screen splitter function and interposer systems.

Emerald CH Technical Specifications
  • Dimensions and Weight:
    • Emerald 25-CH: 2050 x 1200 x 900 mm, 600 kg
    • Emerald 45-CH: 2050 x 2250 x 1405 mm, 650 kg
    • Emerald 65-CH: 2050 x 3050 x 1705 mm, 650 kg
  • Panel Sizes: 25.4 – 1651 mm diagonal
  • Product Handling: Standard and optional systems available (PHS-25, PHS-45, PHS-65)
  • TAB, Chip, and Flex Sizes: Customizable within specified ranges
  • Thermode Type: Metal Constant Hot Bar with K-type thermocouple
  • Air Supply: 6 – 8 bar, dry & filtered air
  • Power Requirements: 16A, 230VAC, 50/60 Hz; 16A, 110VAC, 50/60 Hz (Hot Bar ≤ 60 mm)
  • Operating Temperature: 15 – 40 °C
Bonding Head Specifications
  • Force Range: SH500 PH500 SH1250 PH1250 BH2500
  • Head Actuation Method: Pneumatic and Motorised options
  • Bonding Force: Adjustable and Programmable
  • Force Range (N): 40-500, 250-1250, 20-2500
  • Hot Bar Stroke: 50 mm
  • Hot Bar Sizes: L min – L max: 4-150 mm, W min – W max: 1-5 mm
Note: All data, images, and text are subject to change. Miyachi Europe reserves the right to modify specifications, design, and illustrations at any time. All rights reserved – July 2012.
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Catalog excerpts

Emerald Series Constant Heat Flat Panel Bonding & Repair-1

Emerald Series Constant Heat Flat Panel Bonding & Repair Systems Emerald CH Benefits • • • • • • • Supporting all TAB/Flex sizes and almost all LCD/PDP panels Fine pitch alignment ACF tacking, Heat-Seal bonding and Hot Bar Reflow Soldering all in one system Dual look-up cameras for alignment and track & marker recognition Constant heat bonding technology with temperature controller and programmable timer High precision pneumatic bonding head ensures consistent process results Optional 1” to 6” panel support Emerald CH Technology / Features Miyachi Europe offers a full product line of LCD/PDP Bonding and Repair Systems. The Emerald Series is designed for a wide variety of TAB and Flex sizes and can handle panel sizes ranging from 1” up to 65”. The Emerald system is highly flexible can be used for ACF tacking, ACF Final Bonding and Hot Bar Soldering. Emerald systems have a flipper X-Y-Z-Phi module for accurate positioning. Multiple thermode dimensions are available and a quick connect block enables fast and easy thermode change. The system can be extended with an upgrade package for the high precision motorized bonding head. We also have several modules, such as screen splitter function with PC, manual or automatic interposer system which can be added to the standard system. Miyachi Europe Corporation Technical Data Sheet Emerald Series CH

 Open the catalog to page 1
Emerald Series Constant Heat Flat Panel Bonding & Repair-2

Emerald CH Technical Specifications MIYACHI EUROPE CORPORATION Local Representative Xv, Your European Contacts O Miyachi Europe GmbH 16 Royal Scot Road Pride Park DE24 8AJ Derby United Kingdom O Miyachi Europe GmbH Czech Republic Saint Germain en Laye, 78100 Q Miyachi Europe GmbH Strada della Cebrosa, 86 All data, images and text described and illustrated in this technical data sheet are subject to change. Miyachi Europe reserves the right to modify the specifications, the design and the illustrations at any time. All rights reserved - July 2012. Miyachi Europe Corporation Technical Data Sheet...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.